New Rexton Y286 2010.01

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Service Manual

  1. GENERAL

    1. VEHICLE GENERAL

      1. GENERAL
        1. 1. DIMENSIONS
        2. 2. SPECIFICATIONS
        3. 3. VEHICLE IDENTIFICATION
        4. 4. MAINTENANCE
        5. 5. RECOMMENDED FLUIDS AND LUBRICANTS
        6. 6. JACK-UP POINTS (DOTTED CIRCLES)
        7. 7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
        8. 8. ELECTRIC COMPONENTS AND LAYOUT
        9. 9. TIGHTENING TORQUE OF STANDARD BOLTS
  2. ENGINE G23D(EU4)

    1. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. DESCRIPTION AND OPERATION
        2. 2. G23D ENGINE ASSEMBLY
        3. 3. G23D ENGINE STRUCTURE
        4. 4. DIAGNOSTIC INFORMATION AND PROCEDURE
        5. 5. GENERAL DIAGNOSIS
        6. 6. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1113-01 CRANKCASE VENTILATION SYSTEM
        2. 1532-00 OIL CIRCULATION
      3. REMOVAL AND INSTALLATION
        1. 1113-01 ENGINE ASSEMBLY
        2. 1452-01 ALTERNATOR
        3. 1113-01 EINGINE MOUNT
        4. 1130-07 POLY V-BELT
        5. 1130-07 POLY V-BELT INSPECTION
        6. 1332-18 TENSIONING DEVICE
        7. 1332-18 TENSIONING DEVICE SHOCK ABSORBER
        8. 1221-01 CYLINDER HEAD COVER
        9. 1221-02 CYLINDER HEAD FRONT COVER
        10. 1221-02 CYLINDER HEAD
        11. 1332-01 TIMING GEAR CASE COVER
        12. 1124-17 CRANKSHAFT SEALING REAR COVER
        13. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        14. 1131-02 CRANKSHAFT FRONT RADIAL SEAL
        15. 1124-16 CRANKSHAFT REAR RADIAL SEAL
        16. 1130-01 CRANKSHAFT
        17. 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
        18. 1130-09 FLYWHEEL/ DRIVE PLATE
        19. 1311-31 CAMSHAFT ADJUSTER
        20. 1221-21 CAMSHAFT
        21. 1221-21 INSPECTION AND ADJUSTMENT OF CAMSHAFT TIMING POSITION
        22. 1211-32 VALVE SPRING
        23. 1211-30 VALVE STEM SEAL
        24. 1532-19 CHAIN TENSIONER
        25. 1311-01 TIMING CHAIN
        26. 1311-04 TENSIONING RAIL
        27. 1311-09 CYLINDER HEAD GUIDE RAIL
        28. 1311-05 CRANKCASE GUIDE RAIL
        29. 1130-04 CRANKSHAFT SPROCKET
        30. 1130-20 PISTON
        31. 1130-13 CONNECTING ROD
        32. 1130-21 PISTON RING
        33. 1532-24 OIL PAN
        34. 1532-00 ENGINE OIL AND OIL FILTER ELEMENT
        35. 1532-00 OIL PUMP
        36. 1532-00 OIL PRESSURE RELIEF VALVE
        37. 1532-00 OIL NON-RETURN VALVE
        38. 1532-00 OIL DIPSTICK GUIDE TUBE
        39. 1311-31 REPAIR OF CORE PLUGS IN CRANKCASE
        40. 1124-01 CYLINDER BORE
        41. 1311-31 CRANKCASE MATING SURFACE
        42. 1211-02 CYLINDER HEAD MATING SURFACE
    2. ENGINE INTAKE SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1713-08 RESONANCE FLAP
        2. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
      3. REMOVAL AND INSTALLATION
        1. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
        2. 1713-03 INTAKE MANIFOLD
    3. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION
      3. REMOVAL AND INSTALLATION
        1. 2420-01 EXHAUST LINE
    4. ENGINE COOLING SYSTEM

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENT LOCATOR
        2. 2. DESCRIPTION AND OPERATION
        3. 3. PWM (PULSE WIDTH MODULATION) ELECTRIC FAN OPERATION
      3. REMOVAL AND INSTALLATION
        1. 2110-01 DTC FOR PWM ELECTRIC FAN
        2. 2110-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        3. 2110-01 REPAIR INSTRUCTIONS ON-VEHICLE SERVICE
        4. 1522-18 WATER PUMP
        5. 1522-10 THERMOSTAT AND THERMOSTAT HOUSING ASSEMBLY
        6. 2110-00 PWM CONTROLLER UNIT
        7. 2110-07 PWM ELECTRIC FAN AND SHROUD ASSEMBLY
    5. ENGINE ELECTRICAL SYSTEM

      1. GENERAL
        1. 1. DIAGNOSTIC INFORMATION AND PROCEDURE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION
      3. REMOVAL AND INSTALLATION
        1. 1452-01 GENERATOR REPAIR INSTRUCTIONS
        2. 1462-01 STARTER REPAIR INSTRUCTIONS
        3. 2610-01 BATTERY REPAIR INSTRUCTIONS
        4. 1440-01 SPARK PLUG AND IGNITION COIL REPAIR INSTRUCTIONS
    6. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  3. ENGINE G32D(EU4)

    1. ENGINE INFORMATION

      1. GENERAL
        1. 1. COMPONENT LOCATOR
        2. 2. DESCRIPTION AND OPERATION
    2. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTION
        1. 1113-01 CRANKCASE VENTILATION SYSTEM
        2. 1311-31 CAMSHAFT ADJUSTER
        3. 1124-01 CYLINDER BORE
        4. 1130-11 CRANKSHAFT BEARING
      3. REMOVAL AND INSTALLATION
        1. 1113-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        2. 1113-01 GENERAL DIAGNOSIS
        3. 1113-01 ENGINE ASSEMBLY
        4. 1350-01 POLY V-BELT
        5. 1332-18 TENSIONING DEVICE
        6. 1452-01 ALTERNATOR
        7. 4711-01 POWER STEERING PUMP AND A/C BRACKET
        8. 1990-01 ENGINE MOUNT
        9. 1221-01 CYLINDER HEAD COVER
        10. 1221-02 CYLINDER HEAD FRONT COVER
        11. 1211-02 CYLINDER HEAD
        12. 1532-24 OIL PAN
        13. 1332-01 TIMING GEAR CASE COVER
        14. 1124-17 CRANKSHAFT SEALING REAR COVER
        15. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        16. 1131-02 CRANKSHAFT FRONT RADIAL SEAL
        17. 1124-16 CRANKSHAFT REAR RADIAL SEAL
        18. 1130-01 CRANKSHAFT
        19. 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
        20. 1130-13 CONNECTING ROD
        21. 1130-20 PISTON
        22. 1130-21 REPLACEMENT OF PISTON RING
        23. 1130-09 FLYWHEEL/ DRIVEN PLATE
        24. 1311-31 CAMSHAFT ADJUSTER
        25. 1311-21 CAMSHAFT SPROCKET BOLT
        26. 1221-21 CAMSHAFT
        27. 1221-21 ADJUSTMENT OF CAMSHAFT TIMING POSITION
        28. 1211-32 VALVE SPRING
        29. 1211-30 REPLACEMENT OF VALVE STEM SEAL
        30. 1211-01 MEASUREMENT OF CYLINDER HEAD MATING SURFACE
        31. 1532-19 CHAIN TENSIONER
        32. 1311-01 REPLACEMENT OF TIMING CHAIN
        33. 1311-04 TENSIONING RAIL
        34. 1311-09 CYLINDER HEAD GUIDE RAIL
        35. 1130-05 REPLACEMENT OF CRANKCASE GUIDE RAIL
        36. 1130-04 CRANKSHAFT SPROCKET
    3. ENGINE FUEL SYSTEM

      1. OVERVEIW AND OPERATION PROCESS
        1. 1. FUEL SYSTEM SPECIFICATION
      2. CONFIGURATION AND FUNCTION
        1. 2211-02 FUEL PUMP
        2. 1623-04 PURGE CONTROL VALVE
        3. 2211-02 FUEL LEVEL SENSOR
        4. 2242-12 EL INJECTOR
      3. REMOVAL AND INSTALLATION
        1. 2211-02 DISCHARGING THE PRESSURE INFUEL SYSTEM
        2. 2211-02 FUEL PUMP
        3. 2211-05 FUEL FILTER
        4. 2211-01 FUEL TANK
        5. 2242-08 FUEL PRESSURE REGULATOR
        6. 1623-04 PURGE CONTROL VALVE
        7. 1641-04 CANISTER
        8. 2242-12 FUEL RAIL AND INJECTORS
    4. ENGINE INTAKE SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
        2. 1713-08 RESONANCE FLAP
        3. 2321-01 HFM (HOT FILM AIR MASS) SENSOR
        4. 2321-04 THROTTLE VALVE ACTUATOR
      2. REMOVAL AND INSTALLATION
        1. 2312-02 REPLACEMENT OF AIR CLEANER ELEMENT
        2. 1713-08 RESONANCE FLAP
        3. 2321-01 HOT FILM AIR MASS (HFM) SENSOR
        4. 1713-03 INTAKE MANIFOLD
        5. 2321-04 THROTTLE BODY
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. OVERVIEW OF EXHAUST SYSTEM
        2. 2. OVERVIEW OF MUFFLER
        3. 3. OVERVIEW OF CATALYTIC CONVERTER
        4. 4. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 2420-01 CATALYTIC CONVERTER
        2. 1723-06 OXYGEN SENSOR
      3. REMOVAL AND INSTALLATION
        1. 1723-06 OXYGEN SENSOR
        2. 2420-01 EXHAUST LINE
    6. LUBRICATION SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. ENGINE OIL CIRCULATION
      2. REMOVAL AND INSTALLATION
        1. 9210-01 REPLACEMENT OF ENGINE OIL AND OIL FILTER ELEMENT
        2. 3644-06 OIL FILTER
        3. 1531-01 OIL PUMP
        4. 1531-07 OIL PRESSURE RELIEF VALVE
        5. 1542-04 OIL NON-RETURN VALVE
        6. 1532-35 OIL DIPSTICK GUIDE TUBE
        7. 1532-10 REPLACEMENT OF OIL LEAK PLUG
    7. COOLING SYSTEM

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. GENERAL DESCRIPTION
        2. 2. COMPONENT LOCATOR
      3. CONFIGURATION AND FUNCTIONS
        1. 2110-01 RADIATOR
        2. 2130-03 COOLANT RESERVOIR
        3. 1522-10 THERMOSTAT
        4. 1522-01 WATER PUMP
        5. 2110-05 ELECTRIC COOLING FAN
      4. REMOVAL AND INSTALLATION
        1. 2110-01 COOLING SYSTEM DIAGNOSIS
        2. 2110-01 SYSTEM LEAKAGE TEST
        3. 2110-01 COOLANT DRAIN AND FILL UP
        4. 2110-01 RADIATOR
        5. 1522-20 COOLANT CONNECTION FITTING CONNECTION FITTING
        6. 1542-20 OIL COOLER PIPE LINE
        7. 1522-10 THERMOSTAT
        8. 1522-01 WATER PUMP
        9. 1332-08 COOLING FAN AND VISCOUS CLUTCH
        10. 2110-07 COOLING FAN SHROUD
        11. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        12. 1124-01 CORE PLUGS IN CRANKCASE
    8. ENGINE ELECTRIC DEVICES

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. CHARGING SYSTEM OPERATION
        2. 2. STARTING SYSTEM OPERATION
        3. 3. IGNITION SYSTEM OPERATION
        4. 4. STARTING AND CHARGING SYSTEM (GASOLINE ENGINE) CIRCUIT
      3. CONFIGURATION AND FUNCTIONS
        1. 1452-01 ALTERNATOR
        2. 1462-01 STARTER
        3. 7010-05 IMMOBILIZER
        4. 2610-01 BATTERY
        5. 1440-01 IGNITION COIL
      4. REMOVAL AND INSTALLATION
        1. 1440-01 DIAGNOSTIC OF IGNITION SYSTEM
        2. 1452-01 ALTERNATOR (GASOLINE ENGINE)
        3. 1462-01 STARTER
        4. 2610-01 BATTERY
        5. 1440-01 SPARK PLUG AND IGNITION COIL
    9. ENGINE CONTROL SYSTEM

      1. GENERAL
        1. 1. ENGINE DATA DISPLAY TABLE
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        3. 1311-31 CAMSHAFT ACTUATOR
        4. 2010-23 ACCELERATOR PEDAL MODULE
        5. 1713-22 KNOCK SENSOR
        6. 1430-01 CRANKSHAFT POSITION SENSOR
        7. 1311-25 CAMSHAFT POSITION SENSOR
        8. 0000-00 CRUISE CONTROL SWITCH
      3. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1713-22 KNOCK SENSOR
        3. 2010-23 PEDAL POSITION SENSOR
        4. 1430-01 CRANKSHAFT POSITION SENSOR
        5. 1311-25 CAMSHAFT POSITION SENSOR
        6. 1491-01 STRATEGY-BASED DIAGNOSTICS
        7. 1491-01 SYSTEM DIAGNOSIS
    10. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  4. ENGINE D27DT(EU4)

    1. ENGINE GENERAL

      1. GENERAL
        1. 1. STRUCTURE AND COMPARISON
        2. 2. ENGINE SPECIFICATIONS AND PERFORMANCE CURVE
        3. 3. TIGHTENING TORQUE
        4. 4. MAJOR CHANGES IN D27DTP(POWER UP ENGINE(COMPARED TO D27DT)
      2. OERVIEW AND OPERATION PROCESS
        1. 1. ENGINE COMPARTMENT
        2. 2. SYSTEM IN ENGINE COMPARTMENT
    2. ENGINE FUEL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. MAJOR CHANGES IN FUEL SYSTEM OF D27DT (POWER UP) ENGINE
        2. 2. COMPONENTS OF FUEL SYSTEM
      2. COMFIGURATION AND FUNCTIONS
        1. 1881-09 INJECTOR
        2. 1881-23 COMMON RAIL & FUEL SUPPLY PIPE
      3. REMOVAL AND INSTALLATION
        1. 1881-09 INJECTOR CODING (C2I/C3I)
        2. 1881-09 INJECTOR
        3. 1881-23 COMMON RAIL & FUEL SUPPLY PIPE
    3. ENGINE INTAKE SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. INTAKE SYSTEM LAYOUT
      2. CONFIGURATION AND FUNCTIONS
        1. 2321-01 HFM (Hot Film air Mass) SENSOR (version 6.0)
        2. 1715-65 THROTTLE BODY
        3. 1431-09 BOOST PRESSURE SENSOR
      3. REMOVAL AND INSTALLATION
        1. 2321-01 HFM SENSOR
        2. 1715-65 THROTTLE BODY
        3. 1431-09 BOOST PRESSURE SENSOR
    4. ENGINE EXHAUST SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS
      2. CONFIGURATION AND FUNCTIONS
        1. 1792-01 E-EGR VALVE (ELECTRIC-EXHAUST GAS RECIRCULATION VALVE)
        2. 1792-04 EGR COOLER
        3. 1913-01 VGT TURBOCHARGER
        4. 2433-07 VACUUM MODUATOR FOR CONTROLLING VGTTURBCHARGER ACTUATOR
      3. REMOVAL AND INSTALLATION
        1. 1792-01 E-EGR VALVE ASSEMBLY
        2. 1916-01 VGT TURBOCHARGER
        3. 2433-07 VACUUM MODULATOR
    5. CDPF (EURO IV)

      1. GENERAL INFORMATION
        1. 1. OVERVIEW FOR CDPF (EURO IV)
        2. 2. CDPF (EURO IV) SYSTEM
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. CDPF (EURO IV) SYSTEM CONTROL
        3. 3. SOOT FILTERING AND BURNING PROCEDURES
        4. 4. COMPONENTS OF CDPF SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR - CDPF (EURO IV)
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR - CDPF (EURO IV)
      4. REMOVAL AND INSTALLATION
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR - CDPF (EURO IV)
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR -CDPF (EURO IV)
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR - CDPF (EURO IV)
        4. 2412-02 CDPF ASSEMBLY - CDPF (EURO IV)
    6. ENGINE LUBRICATION SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1222-08 PCV OIL SEPARATOR
        2. 1533-08 IOP(Integrated Oil Pan)
      2. REMOVAL AND INSTALLATION
        1. 1222-08 CHECK OF PCV OIL SEPARATOR
        2. 1222-08 OIL SEPARATOR
        3. 1533-08 IOP(Integrated Oil Pan)
    7. ENGINE COOLING SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPARISON IN COOLING SYSTEM FOR EACH ENGINE
      2. CONFIGURATION AND FUNCTIONS
        1. 1520-01 WATER PUMP
        2. 2112-14 A/C REFRIGERANT PRESSURE SENSOR(D27DTP) AND TRIPLE PRESSURE SWHTCH(D27DT)
        3. 2112-14 PWM(Pulse Width Modulation) ELECTRIC FAN
      3. REMOVAL AND INSTALLATION
        1. 2112-14 A/C REFRIGERANT PRESSURE SENSOR(RECEIVER DRIER)
        2. 2112-14 COOLING SYSTEM
    8. ENGINE ELECTRIC SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 2820-11 AQGS UNIT
        2. 1412-01 GLOW PLUG
      2. REMOVAL AND INSTALLATION
        1. 2820-11 AQGS UNIT
        2. 1412-01 GLOW PLUG
    9. ENGINE CONTROL SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE ECU - CDPF (EURO IV)
        2. 1491-01 CONNECTOR PIN OF ENGINE ECU - CDPF (EURO IV)
        3. 1491-01 ECU (ENGINE CONTROL UNIT - D27DT (EU IV), D27DTP)
      2. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE ECU - CDPF (EURO IV)
    10. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  5. ENGINE D27DTP(EU4)

    1. ENGINE GENERAL

      1. GENERAL
        1. 1. STRUCTURE AND COMPARISON
        2. 2. ENGINE SPECIFICATIONS AND PERFORMANCE CURVE
        3. 3. TIGHTENING TORQUE
        4. 4. MAJOR CHANGES IN D27DTP(POWER UP ENGINE(COMPARED TO D27DT)
      2. OERVIEW AND OPERATION PROCESS
        1. 1. ENGINE COMPARTMENT
        2. 2. SYSTEM IN ENGINE COMPARTMENT
    2. ENGINE FUEL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. MAJOR CHANGES IN FUEL SYSTEM OF D27DT (POWER UP) ENGINE
        2. 2. COMPONENTS OF FUEL SYSTEM
      2. COMFIGURATION AND FUNCTIONS
        1. 1881-09 INJECTOR
        2. 1881-23 COMMON RAIL AND FUEL SUPPLY PIPE
      3. REMOVAL AND INSTALLATION
        1. 1881-09 INJECTOR CODING (C2I/C3I)
        2. 1881-09 INJECTOR
        3. 1881-23 COMMON RAIL AND FUEL SUPPLY PIPE
    3. ENGINE INTAKE SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. INTAKE SYSTEM LAYOUT
      2. CONFIGURATION AND FUNCTIONS
        1. 2321-01 HFM (Hot Film air Mass) SENSOR (version 6.0)
        2. 1715-65 THROTTLE BODY
        3. 1431-09 BOOST PRESSURE SENSOR
      3. REMOVAL AND INSTALLATION
        1. 2321-01 HFM SENSOR
        2. 1715-65 THROTTLE BODY
        3. 1431-09 BOOST PRESSURE SENSOR
    4. ENGINE EXHAUST SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS
      2. CONFIGURATION AND FUNCTIONS
        1. 1792-01 E-EGR VALVE (ELECTRIC-EXHAUST GAS RECIRCULATION VALVE)
        2. 1792-04 EGR COOLER
        3. 1913-01 VGT TURBOCHARGER
        4. 2433-07 VACUUM MODUATOR FOR CONTROLLING VGTTURBCHARGER ACTUATOR
      3. REMOVAL AND INSTALLATION
        1. 1792-01 E-EGR VALVE ASSEMBLY
        2. 1916-01 VGT TURBOCHARGER
        3. 2433-07 VACUUM MODULATOR
    5. CDPF (EURO IV)

      1. GENERAL INFORMATION
        1. 1. OVERVIEW FOR CDPF (EURO IV)
        2. 2. CDPF (EURO IV) SYSTEM
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. CDPF (EURO IV) SYSTEM CONTROL
        3. 3. SOOT FILTERING AND BURNING PROCEDURES
        4. 4. COMPONENTS OF CDPF SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR - CDPF (EURO IV)
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR - CDPF (EURO IV)
      4. REMOVAL AND INSTALLATION
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR - CDPF (EURO IV)
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR -CDPF (EURO IV)
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR - CDPF (EURO IV)
        4. 2412-02 CDPF ASSEMBLY - CDPF (EURO IV)
    6. ENGINE LUBRICATION SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1222-08 PCV OIL SEPARATOR
        2. 1533-08 IOP(Integrated Oil Pan)
      2. REMOVAL AND INSTALLATION
        1. 1222-08 CHECK OF PCV OIL SEPARATOR
        2. 1222-08 OIL SEPARATOR
        3. 1533-08 IOP(Integrated Oil Pan)
    7. ENGINE COOLING SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPARISON IN COOLING SYSTEM FOR EACH ENGINE
      2. CONFIGURATION AND FUNCTIONS
        1. 1520-01 WATER PUMP
        2. 2112-14 A/C REFRIGERANT PRESSURE SENSOR(D27DTP) AND TRIPLE PRESSURE SWHTCH(D27DT)
        3. 2112-14 PWM(Pulse Width Modulation) ELECTRIC FAN
      3. REMOVAL AND INSTALLATION
        1. 2112-14 A/C REFRIGERANT PRESSURE SENSOR(RECEIVER DRIER)
        2. 2112-14 COOLING SYSTEM
    8. ENGINE ELECTRIC SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 2820-11 AQGS UNIT
        2. 1412-01 GLOW PLUG
      2. REMOVAL AND INSTALLATION
        1. 2820-11 AQGS UNIT
        2. 1412-01 GLOW PLUG
    9. ENGINE CONTROL SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE ECU - CDPF (EURO IV)
        2. 1491-01 CONNECTOR PIN OF ENGINE ECU - CDPF (EURO IV)
        3. 1491-01 ECU (ENGINE CONTROL UNIT - D27DT (EU IV), D27DTP)
      2. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE ECU - CDPF (EURO IV)
    10. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  6. ELECTRIC

    1. FUSE & RELAYS

      1. CONFIGURATION AND FUNCTIONS
        1. 8410-01 FUSE AND RELAY BOX IN ENGINE
        2. 7610-18 INTERIOR FUSE AND RELAY BOX
        3. 8410-32 ICM BOX
      2. REMOVAL AND INSTALLATION
        1. 8410-01 CHECK FOR BATTERY DISCHARGE AND DARK CURRENT
        2. 8410-01 FUSE AND RELAY BOX IN ENGINE
        3. 8410-32 ICM BOX
    2. RKSTICS

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. MAJOR CHANGES
        3. 3. FUNCTIONS
        4. 4. CIRCUIT DIAGRAM OF STICS
      3. REMOVAL AND INSTALLATION
        1. 8710-08 REKES CODING
        2. 8710-01 DIAGNOSIS TROUBLE CODE AND HELP TIPS
        3. 8710-01 RKSTICS
    3. IMMOBILIZER SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. BASIC FUNCTIONS OF IMMOBILIZER KEY (REKES FUNCTION)
        3. 3. OTHER FUNCTIONS IN SYSTEM
      2. REMOVAL AND INSTALLATION
        1. 8710-08 IMMOBILIZER CODING (SCAN-TOOLS TO ECU)
        2. 8710-01 IMMOBILIZER CODING AND REMOVAL OF IMMOBILIZER UNIT
    4. CLUSTER

      1. GENERAL
        1. 1. INDICATOR COLORS AND LED SPECIFICATIONS
        2. 2. SIGNALS AND LIGHT-ON RELATIONS FOR THE CAN COMMUNICATION OF THE INSTRUMENT PANEL
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. LOCATION AND CONFIGURATION
        3. 3. DESCRIPTIONS OF INDICATOR DISPLAY
        4. 4. CONFIGURATION
        5. 5. WARNING LIGHTS AND INDICATORS
        6. 6. WARNING LAMP INDICATOR PANEL
        7. 7. INSTRUMENT CLUSTER OPERATION PROCESS
        8. 8. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 8010-01 CLUSTER(BASED ON DELUXE VERSION)
    5. SPWM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 7410-32 SPWM (Seat Position with Memory) UNIT
        2. 8510-10 EASY ACCESS AND SEAT MEMORY SWITCH
      3. REMOVAL AND INSTALLATION
        1. 7410-32 SPWM UNIT
        2. 8510-10 SEAT MEMORY SWITCH
    6. SEAT WARMER

      1. OVERVIEW AND OPERATION PROCES
        1. 1. LOCATION
        2. 2. OPERATING CHARACTERISTICS
        3. 3. FUNCTION AND DESCRIPTION
        4. 4. CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 8511-17 SEAT WARMER SWITCH
        2. 8611-31 SEAT WARMER UNIT
    7. SWITCH

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
      3. CONFIGURATION AND FUNCTIONS
        1. 8511-29 CENTER FASCIA úŽ BEZEL SWITCH ASSEMBLY
        2. 8511-36 4WD SWITCH
        3. 8511-36 HLLD (Headlamp Leveling Device)
        4. 8510-09 OUTSIDE REARVIEW MIRROR FOLDING ANDADJUSTING SWITCH
        5. 7770-08 OVERHEAD CONSOLE SWITCH
        6. 8511-05 POWER WINDOW MAIN SWITCH
        7. 8511-05 CENTRAL DOOR LOCK/UNLOCK SWITCH
        8. 8511-06 PASSENGERí»S POWER WINDOW SWITCH
        9. 8511-07 REAR DOOR POWER WINDOW SWITCH
        10. 8511-05 DRIVERí»S POWER WINDOW MOTOR
        11. 8510-42 REMOTE CONTROL SWITCHES ON STEERING WHEEL
        12. 8511-21 MULTIFUNCTION SWITCH
        13. 7632-20 CIGARETTE LIGHTER AND POWER OUTLET
        14. 8611-06 HORN AND SIREN
      4. REMOVAL AND INSTALLATION
        1. 8511-29 CENTER SWITCH PANEL
        2. 8511-36 4WD SWITCH
        3. 8510-09 OUTSIDE REARVIEW MIRROR FOLDING AND ADJUSTMENT SWITCH
        4. 8410-30 OUTSIDE REARVIEW MIRROR FOLDING UNIT
        5. 8510-09 OUTSIDE REARVIEW MIRROR
        6. 7770-08 OVERHEAD CONSOLE SWITCH
        7. 8511-05 POWER WINDOW MAIN SWITCH
        8. 8511-06 PASSENGERí»S POWER WINDOW SWITCH
        9. 8511-07 REAR DOOR POWER WINDOW SWITCH
        10. 8511-05 DRIVERí»S POWER WINDOW MOTOR
        11. 8510-42 REMOTE CONTROL SWITCHES ON STEERING WHEEL
        12. 8511-21 MULTIFUNCTION SWITCH
        13. 7632-20 CIGARETTE LIGHTER AND POWER OUTLET
        14. 8611-06 HORN AND SIREN
    8. WIPER & WASHER SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM LAYOUT
        3. 3. CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 7810-01 WASHER FLUID RESERVOIR
    9. RAIN SENSOR UNIT

      1. OVERVIE
        1. 1. SYSTEM LAYOUT AND OVERVIEW
        2. 2. OPERATION MODE OF RAIN SENSING WIPER SYSTEM
        3. 3. FUNCTIONS AND CHECKS OF RAIN SENSOR
      2. CONFIGURATION AND FUNCTIONS
        1. 8611-09 RAIN SENSOR
      3. REMOVAL AND INSTALLATION
        1. 8611-09 DIAGNOSIS PROCEDURES
        2. 8611-09 RAIN SENSOR
    10. LAMP

      1. GENERAL
        1. 1. BULB SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 8310-01 FRONT LAMPS
        2. 8320-01 REAR LAMPS
        3. 8611-01 INTERIOR LAMPS
      3. REMOVAL AND INSTALLATION
        1. 8310-01 FRONT LAMPS
        2. 8320-01 REAR LAMPS
        3. 8611-01 INTERIOR LAMPS
    11. MULTI JACK STATION

      1. GENERA
        1. 1. HARDWARE SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS
        3. 3. ELECTRICAL PERFORMANCE AND CONFIGURATION
        4. 4. DEFINITION OF INPUT/OUTPUT SIGNALS
        5. 5. APPEARANCE
        6. 6. CIRCUIT DIAGRAM
        7. 7. PANEL AND BUTTONS
        8. 8. FUNCTIONAL SPECIFICATION
      3. REMOVAL AND INSTALLATION
        1. 8611-41 MULTI JACK STATION ANDCELLULAR PHONE TRAY
    12. PAS

      1. GENERAL
        1. 1. SPECIFICATIONS FOR PAS
        2. 2. SYSTEM LAYOUT
        3. 3. CAUTIONS ON PAS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS
        3. 3. OPERATING PROCESS
        4. 4. OUTPUT SPECIFICATIONS FOR SENSOR SELF-DIAGNOSIS BUZZER SOUND
        5. 5. OBSTACLE DETECTION MODE
        6. 6. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 8790-07 REARVIEW CAMERA
      4. REMOVAL AND INSTALLATION
        1. 8790-04 FRONT PAS SENSOR
        2. 8790-04 REAR PAS SENSOR
        3. 8790-01 PAS UNIT
        4. 8611-18 PIEZO BUZZER FOR PAS
        5. 8790-07 REARVIEW CAMERA
    13. AV SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. MAJOR COMPONENTS AND LOCATIONS OF AV SYSTEM
      2. CONFIGURATION AND FUNCTIONS
        1. 8931-01 AV HEAD UNIT
        2. 8931-07 TUNER
        3. 8931-14 DSP AMPLIFIER
        4. 8931-11 DVD CHANGER
        5. 8931-33 NAVIGATION UNIT
        6. 8931-34 GPS ANTENNA
        7. 8931-31 AUX TERMINAL (FOR VEHICLE WITH AV SYSTEM)
      3. REMOVAL AND INSTALLATION
        1. 8931-01 AV HEAD UNIT
        2. 8931-07 TUNER
        3. 8931-14 DSP AMPLIFIER
        4. 8931-11 DVD CHANGER
        5. 8931-33 NAVIGATION UNIT
        6. 8931-34 GPS ANTENNA
        7. 8611-20 CENTER SPEAKER (DVD SYSTEM)
        8. 8611-26 WOOFER SPEAKER (DVD SYSTEM)
        9. 8611-22 DOOR SPEAKER (INCLUDING TWEETER SPEAKER)
        10. 8931-09 ANTENNA MODULE
        11. 8931-20 RADIO ANTENNA MODULE
        12. 8931-31 AUX TERMINAL
  7. CHASSIS

    1. DC 5-SPEED AUTO TRANSMISSION

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. CHARACTERISTICS
        3. 3. STRUCTURE
        4. 4. PERFORMANCE CURVE AND GENERAL CHARACTERISTICS
        5. 5. POWER FLOW
        6. 6. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 3650-01 AUTOMATIC TRANSMISSION (DC 5-SPEED) ASSEMBLY
        2. 3660-01 VALVE BODY
        3. 3721-01 SELECTOR LEVER
        4. 3110-01 TCU (Transmission Control Unit)
      4. REMOVAL AND INSTALLATION
        1. 3650-01 OIL CHECK AND SPECIFICATION
        2. 3721-01 SHIFT ROD ADJUSTMENT
        3. 3650-01 DC 5-SPEED A/T
        4. 3721-01 SELECTOR ASSEMBLY
        5. 3650-01 DISASSEMBLY AND REASSEMBLY (DC 5-SPEED A/T)
        6. 3660-01 VALVE BODY OVERHAUL
        7. 3110-01 TROUBLE CODE AND DIAGNOSIS
        8. 0000-00 TORQUE CONVERTER
    2. TGS LEVER

      1. CONFIGURATION AND FUNCTIONS
        1. 3721-01 TGS LEVER
      2. REMOVAL AND INSTALLATION
        1. 3721-01 TGS LEVER ASSEMBLY
        2. 3721-01 DTC FOR SELECTOR LEVER
    3. MANUAL TRANSMISSION

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM COMPONENTS
        3. 3. SHIFTING MECHANISM
        4. 4. CIRCUIT DIAGRAM (BACKUP LAMP)
      3. REMOVAL AND INSTALLATION
        1. 3170-01 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 3170-01 OIL CHECK/CHANGE
        3. 3170-01 MANUAL TRANSMISSION ASSEMBLY
        4. 3170-01 MANUAL TRANSMISSION ASSEMBLY
        5. 3170-01 TOP COVER ASSEMBLY
        6. 3170-01 EXTENSION HOUSING ASSEMBLY
        7. 3170-01 TRANSMISSION ADAPTOR
        8. 3170-01 BACKUP LAMP SWITCH
        9. 3170-01 SHIM ADJUSTMENT
    4. CLUTCH

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS AND LOCATIONS
      3. REMOVAL AND INSTALLATION
        1. 0000-00 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 0000-00 BLEEDING OF CLUTCH SYSTEM
        3. 0000-00 INSPECTION PROCEDURE OF CLUTCH DISC
        4. 0000-00 CLUTCH SYSTEM
        5. 0000-00 CLUTCH MASTER CYLINDER
        6. 0000-00 CLUTCH PEDAL
        7. 0000-00 CLUTCH FLUID PIPE
    5. PART TIME TRANSFER CASE

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. OPERATION
        3. 3. SECTIONAL DIAGRAM
        4. 4. SYSTEM LAYOUT
        5. 5. SYSTEM OPERATION
        6. 6. POWER FLOW
        7. 7. CIRCUIT DIAGRAM (DI & 5-SPEED A/T)
      3. CONFIGURATION AND FUNCTIONS
        1. 3240-01 PART TIME TRANSFER CASE
        2. 3410-01 TCCU
      4. REMOVAL AND INSTALLATION
        1. 3240-01 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 3240-01 OIL LEVEL CHECK AND CHANGE
        3. 3240-01 TRANSFER CASE
        4. 3410-01 TCCU
        5. 3240-01 SHIFT MOTOR
        6. 3240-01 SPEED SENSOR
    6. TORQUE ON DEMAND

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 3240-01 TOD TRANSFER CASE
        2. 3410-01 TCCU
      4. REMOVAL AND INSTALLATION
        1. 3240-01 TROUBLE DIAGNOSIS
        2. 3240-01 TOD
        3. 3410-01 TCCU
        4. 3240-01 SHIFT MOTOR
        5. 3240-01 SPEED SENSOR
    7. ALL WHEEL DRIVE

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. LOCATION
        3. 3. STRUCTURE
        4. 4. POWER FLOW
        5. 5. OPERATION OF DIFFERENTIAL
      3. REMOVAL AND INSTALLATION
        1. 3260-01 DIAGNOSIS
        2. 3260-01 OIL CHANGE
        3. 3260-01 AWD ASSEMBLY
        4. 3260-01 DISASSEMBLY AND ASSEMBLY OF AWD ASSEMBLY
    8. IWE

      1. CONFIGURATION AND FUNCTIONS
        1. 4116-01 IWE LOCKING HUB SYSTEM
      2. REMOVAL AND INSTALLATION
        1. 4116-01 VACUUM LOCKING HUB CHECK
        2. 4116-01 IWE
        3. 4116-01 HUB BEARING ASSEMBLY
        4. 4116-01 SOLENOID VALVE
    9. AXLE

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 4120-01 FRONT AXLE
        2. 4220-01 REAR AXLE
      3. REMOVAL AND INSTALLATION
        1. 4120-01 TROUBLE DIAGNOSIS
        2. 4110-07 FRONT AXLE SHAFT (FOR PART TIME T/C)
        3. 4120-01 AXLE HOUSING ASSEMBLY
        4. 4117-06 VACUUM LINE
        5. 4120-01 FRONT AXLE HOUSING
        6. 4110-07 DIFFERENTIAL JOINT ASSEMBLY
        7. 4110-07 WHEEL JOINT
        8. 4210-06 REAR AXLE SHAFT
        9. 4210-01 REAR AXLE HOUSING
        10. 4210-01 EXPLODED VIEW
    10. IOP/IRDA AXLE

      1. GENERAL
        1. 1. SPECIAL TOOLS AND EQUIPMENT
      2. CONFIGURATION AND FUNCTIONS
        1. 4122-01 IOP (INTEGRATED OIL PAN) FRONT AXLE
        2. 4220-01 INDEPENDENT SUSPENSION TYPE REAR AXLE
        3. 4122-01 OIL CHANGE
      3. REMOVAL AND INSTALLATION
        1. 4220-01 TROUBLE DIAGNOSIS
        2. 4122-01 OIL CHANGE OF IOP (INTEGRATED OIL PAN) FRONT AXLE
        3. 4122-01 IOP (INTEGRATED OIL PAN) FRONT AXLE
        4. 4220-01 REAR AXLE
        5. 4220-01 REAR AXLE SHAFT
    11. PROPELLER SHAFT

      1. GENERAL
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT LOCATOR
      3. REMOVAL AND INSTALLATION
        1. 3310-01 TROUBLE DIAGNOSIS
        2. 3310-01 PROPELLER SHAFT
        3. 3310-01 DISASSEMBLY AND REASSEMBLY OF PROPELLER SHAFT
    12. STEERING SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT LOCATOR
      3. REMOVAL AND INSTALLATION
        1. 4610-00 TROUBLE DIAGNOSIS
        2. 4610-00 GENERAL INSPECTION
        3. 4620-01 POWER STEERING
        4. 4620-01 DISASSEMBLY AND REASSEMBLY OF POWER STEERING
        5. 4610-10 STEERING COLUMN
    13. SUSPENSION

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 4411-01 FRONT SUSPENSION
        2. 4510-01 REAR SUSPENSION
      3. REMOVAL AND INSTALLATION
        1. 4411-01 TROUBLE DIAGNOSIS
        2. 4411-01 INSPECTION OF SUSPENSION
        3. 4411-01 FRONT SUSPENSION
        4. 4411-01 DISASSEMBLY AND ASSEMBLY OF FRONT SUSPENSION
        5. 4510-01 REAR SUSPENSION
    14. IRS SUSPENSION

      1. CONFIGURATION AND FUNCTIONS
        1. 4520-01 IRS TYPE REAR SUSPENSION
        2. 4520-01 WHEEL ALIGNMENT
      2. REMOVAL AND INSTALLATION
        1. 4520-01 TROUBLE DIAGNOSIS
        2. 4520-01 IRS TYPE REAR SUSPENSION
    15. ELECTRONIC CONTROL POWER STEERING

      1. GENERAL
        1. 1. OVERVIEW
        2. 2. INPUT/OUTPUT OF ECPS CONTROL UNIT
        3. 3. ECPS CONFIGURATION
        4. 4. SYSTEM CONTROL
        5. 5. CIRCUIT DIAGRAM
      2. CONFIGURATION AND FUNCTIONS
        1. 4620-01 SOLENOID VALVE
        2. 4620-12 ECPS CONTROL UNIT
      3. REMOVAL AND INSTALLATION
        1. 4620-12 TROUBLE DIAGNOSIS
        2. 4620-12 ECPS CONTROL UNIT
    16. BRAKE SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. BRAKE SYSTEM GENERAL INFORMATION
        2. 2. BRAKE SYSTEM LAYOUT (HYDRAULIC LINE)
        3. 3. BRAKE SYSTEM COMPONENTS LOCATOR
      2. CONFIGURATION AND FUNCTIONS
        1. 4850-01 MASTER CYLINDER AND BOOSTER
        2. 4830-01 FRONT BRAKE
        3. 4210-54 REAR BRAKE
        4. 4910-01 PARKING BRAKE
      3. REMOVAL AND INSTALLATION
        1. 4850-01 BRAKE SYSTEM TROUBLE DIAGNOSIS
        2. 4830-01 FRONT BRAKE TROUBLE DIAGNOSIS
        3. 4840-04 REAR BRAKE TROUBLE DIAGNOSIS
        4. 4910-06 PARKING BRAKE TROUBLE DIAGNOSIS
        5. 4850-03 BRAKE BOOSTER VACUUM HOSE
        6. 4850-01 INSPECTION OF BRAKS SYSTEM
        7. 4850-01 BRAKE FLUID LEVEL SWITCH
        8. 4850-01 BRAKE FLUID RESERVOIR
        9. 4850-01 MASTER CYLINDER
        10. 4850-03 BRAKE BOOSTER
        11. 4810-10 STOP LAMP SWITCH
        12. 4810-01 BRAKE PEDAL
        13. 4820-05 BRAKE HOSE/PIPE
        14. 4810-01 BRAKE PEDAL CHECK
        15. 4830-01 FRONT BRAKE
        16. 4830-01 INSPECTION OF FRONT BRAKE
        17. 4841-03 REAR DISC BRAKE
        18. 4840-04 REAR DRUM BRAKE
        19. 4910-06 PARKING BRAKE
        20. 4910-06 CHECKING THE BRAKING FORCE
    17. ANTI-BRAKE SYSTEM

      1. GENERAL
        1. 1. REPAIR INSTRUCTIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SUMMARY
        2. 2. SYSTEM LAYOUT
        3. 3. INPUT AND OUTPUT DIAGRAM OF ABS UNIT
        4. 4. HYDRAULIC CIRCUIT DIAGRAM
        5. 5. EBD (ELECTRONIC BRAKE FORCE DISTRIBUTION)
        6. 6. ELECTRIC CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 4892-01 HECU(Hydraulic and Electronic Control Unit)
        2. 4890-01 WHEEL SPEED SENSOR
      4. REMOVAL AND INSTALLATION
        1. 4892-01 HECU
        2. 4891-01 WHEEL SPEED SENSOR
    18. ELECTRONIC STABILITY PROGRAM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SUMMARY
        2. 2. COMPONENTS LOCATION
        3. 3. INPUT AND OUTPUT DIAGRAM OF ESP UNIT
        4. 4. ESP CONTROL
        5. 5. HYDRAULIC DIAGRAM OF ESP
        6. 6. HBA (Hydraulic Brake Assist System)
        7. 7. ELECTRIC CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 4892-01 HECU (HYDRAULIC AND ELECTRONIC CONTROL UNIT)
        2. 4890-01 WHEEL SPEED SENSOR
        3. 8510-21 STEERING WHEEL ANGLE SENSOR (SWAS)
        4. 4890-05 SENSOR CLUSTER
        5. 4850-01 PRESSURE SENSOR
        6. 8510-56 ESP OFF SWITCH
      4. REMOVAL AND INSTALLATION
        1. 4892-01 AIR BLEEDING FROM BRAKE SYSTEM
        2. 4892-01 TROUBLE DIAGNOSIS
        3. 4890-01 WHEEL SPEED SENSOR
        4. 4890-05 SENSOR CLUSTER
  8. BODY

    1. AIR CONDITIONER

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. REPAIR INSTRUCTIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. AIR FLOWS
        3. 3. SYSTEM LAYOUT
        4. 4. FUNCTION DESCRIPTION
        5. 5. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 6820-11 GENERAL DIAGNOSIS
        2. 6820-11 TROUBLE DIAGNOSIS
        3. 6820-11 REFRIGERANT CHARGING
        4. 6820-11 COMPRESSOR OIL REPLACEMENT
        5. 6820-01 REPLACEMENT OF REFRIGERANT CONNECTION
        6. 6810-19 REPLACEMENT OF AIR CONDITIONER FILTER
        7. 6820-10 RECEIVER DRIER
        8. 6820-13 CONDENSER
        9. 6820-11 COMPRESSOR
        10. 6820-01 HIGH AND LOW PRESSURE LINES
        11. 6820-11 DISASSEMBLY AND REASSEMBLY OF COMPRESSOR
        12. 6810-18 CONTROL SWITCH ASSEMBLY
    2. FULL AUTO TEMPERTURE CONTROL

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. FATC SYSTEM LAYOUT
        2. 2. FATC SYSTEM BASIC FUNCTION
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 8511-14 AQS (AIR QUALITY SYSTEM) SENSOR
        2. 6821-01 ACTIVE INCAR/HUMIDITY SENSOR: AIH SENSOR
        3. 6810-27 DUCT (WATER) TEMPERATURE SENSOR
        4. 6820-10 REFRIGERANT PRESSURE SENSOR: FORD27DTP ONLY
      4. REMOVAL AND INSTALLATION
        1. 6810-30 SELF DIAGNOSIS (ONLY FOR FATC AIR CONDITIONER)
        2. 6810-30 NEW DTCS RELATED TO A/C REFRIGERANT SENSOR
        3. 6810-30 AIR CONDITIONER
        4. 8511-14 AQS SENSOR
        5. 6820-10 A/C REFRIGERANT SENSOR (RECEIVER DRIER)
    3. FFH SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS LOCATOR
        3. 3. SYSTEM LAYOUT
        4. 4. FFH OPERATING PROCESS
        5. 5. COMPONENTS AND COMPOSITIONS
      3. REMOVAL AND INSTALLATION
        1. 6910-03 TROUBLE DIAGNOSIS
        2. 6910-03 FUEL PUMP
        3. 6910-03 AMBIENT TEMPERATURE SWITCH
        4. 6910-03 FFH UNIT
    4. PTC SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS LOCATOR
        3. 3. COMPONENTS
        4. 4. CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 6810-21 PTC SYSTEM
    5. AIR BAG AND SEAT BELT

      1. GENERAL
        1. 1. CAUTIONS WITH THE AIR BAG
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. FUNCTION DESCRIPTION
      3. CONFIGURATION AND FUNCTIONS
        1. 8810-05 FRONT AIR BAG
        2. 8810-07 SIDE AIR BAG
        3. 7430-01 SEAT BELT
      4. REMOVAL AND INSTALLATION
        1. 8810-05 GENERAL DIAGNOSIS
        2. 8810-05 TROUBLE DIAGNOSIS
        3. 8810-05 DIAGNOSTIC TROUBLE CODES
        4. 8810-05 DRIVERí»S AIR BAG MODULE
        5. 8810-08 CONTACT COIL
        6. 8810-06 PASSENGERí»S AIR BAG MODULE
        7. 7430-01 BELT PRETENSIONER
        8. 8810-01 AIR BAG CONTROL MODULE (SDM)
        9. 7430-01 SEAT BELT
    6. SEAT

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SEAT ARRANGEMNT
      3. CONFIGURATION AND FUNCTIONS
        1. 8510-31 SEAT POSITION/SEAT WARMER UNIT
        2. 7420-60 SEAT POSITION MEMORY SWITCH
      4. REMOVAL AND INSTALLATION
        1. 7410-01 SEAT
        2. 7410-01 SEAT
    7. SUN ROOF

      1. CONFIGURATION AND FUNCTIONS
        1. 7340-01 SUN ROOF
      2. REMOVAL AND INSTALLATION
        1. 7340-01 SUN ROOF
        2. 7340-02 MOTOR AND RELAY BOX
        3. 7340-05 GLASS PANEL
        4. 7340-04 SUN SHADE
    8. BODY INTERIOR

      1. REMOVAL AND INSTALLATION
        1. 7770-02 CONVENIENT DEVICES
        2. 7730-01 OTHER CONVENIENT DEVICES
        3. 7630-01 INTERIOR TRIM AND ROOF ASSEMBLY
        4. 7610-01 INSTRUMENT ASSEMBLY
    9. BODY EXTERIOR

      1. CONFIGURATION AND FUNCTIONS
        1. 7870-01 FRONT BUMPER ASSEMBLY
        2. 7880-01 REAR BUMPER ASSEMBLY
        3. 6410-01 TAILGATE
        4. 7120-03 FLIP-UP SYSTEM
        5. 6110-01 HOOD
        6. 7115-03 MOLDING
      2. REMOVAL AND INSTALLATION
        1. 6110-01 HOOD ASSEMBLY
        2. 6110-01 HOOD SHOCK ABSORBER
        3. 6110-01 HOOD LATCH AND CABLE
        4. 6110-01 HOOD ADJUSTMENT
        5. 6110-01 HOOD LATCH ADJUSTMENT
        6. 6110-01 REPLACEMENT OF HOOD INSULATION PAD
        7. 6110-30 COWL GRILLE
        8. 7910-01 RADIATOR GRILLE
        9. 7870-01 FRONT BUMPER ASSEMBLY
        10. 5720-03 FENDER PANEL ASSEMBLY
        11. 6110-14 FUEL FILLER LID OPENER
        12. 7940-04 ROOF CARRIER
        13. 7730-07 SIDE STEP
        14. 7930-01 SIDE MOLDING/WHEELHOUSE MOLDING
        15. 8510-02 OUTSIDE REARVIEW MIRROR
        16. 8510-46 FRONT DOOR ASSEMBLY
        17. 8510-46 REAR DOOR
        18. 8510-46 DOOR TRIM
        19. 8510-46 DOOR SPEAKER
        20. 7120-03 WINDOW REGULATOR ASSEMBLY
        21. 7120-06 DOOR OPENING WEATHERSTRIP
        22. 8510-46 DOOR LOCK STRIKER
        23. 7880-01 REAR BUMPER ASSEMBLY
        24. 7880-01 BACK BEAM / REAR BUMPER
        25. 6410-01 TAILGATE CRANK
        26. 6410-01 TAILGATE
        27. 6410-01 TAILGATE GLASS
        28. 6410-01 TAILGATE AIR SPOILER
        29. 6410-01 TAILGATE LOCK ADJUSTMENT
        30. 7120-06 FRONT DOOR GLASS
        31. 7120-06 FRONT DOOR GLASS RUN AND REGULATOR
        32. 7220-06 REAR WINDOW
        33. 7220-06 REAR GLASS RUN / REGULATOR / CHANNEL
        34. 7840-01 WINDSHIELD
        35. 7840-01 FRONT QUARTER GLASS
        36. 7840-01 REAR QUARTER GLASS
        37. 7840-01 TAILGATE GLASS
    10. BODY REPAIR

      1. GENERAL
        1. 1. DIMENSIONS
        2. 2. JACK-UP POINTS (DOTTED CIRCLES)
        3. 3. APPLIED THE ASPHALT TO THE BODY PANEL (IMPROVED ANTI-VIBRATION)
      2. CONFIGURATION AND FUNCTIONS
        1. 4012-01 FRAME DIMENSIONS
        2. 4012-01 FRAME BODY MOUNTING
        3. 5110-01 WHITE BODY
        4. 5110-01 BODY DIMENSIONS
        5. 5110-01 BODY GAPS
        6. 5110-01 WIRING HARNESS
      3. REMOVAL AND INSTALLATION
        1. 5110-01 WATERLEAK TEST
        2. 5110-01 TROUBLE DIAGNOSIS
        3. 5110-01 WATERLEAK DIAGNOSIS
  9. DIAGNOSIS

    1. ECU-GASOLINE

      1. DIAGNOSIS
        1. 1. ECU-GASOLINE
    2. ECU-DIESEL

      1. DIAGNOSIS
        1. 1. ECU-DIESEL
    3. BRAKE

      1. DIAGNOSIS
        1. 1. BRAKE
    4. AIR-BAG

      1. DIAGNOSIS
        1. 1. AIR-BAG
    5. CCCS

      1. DIAGNOSIS
        1. 1. CCCS
    6. FATC

      1. DIAGNOSIS
        1. 1. FATC
    7. FFH

      1. DIAGNOSIS
        1. 1. FFH
    8. P/TRUNK

      1. DIAGNOSIS
        1. 1. P/TRUNK
    9. RAIN SENSOR

      1. DIAGNOSIS
        1. 1. RAIN SENSOR
    10. STICS

      1. DIAGNOSIS
        1. 1. STICS
    11. TC

      1. DIAGNOSIS
        1. 1. TC
    12. TCU

      1. DIAGNOSIS
        1. 1. TCU
    13. TGS LEVER

      1. DIAGNOSIS
        1. 1. TGS LEVER


Electrical Wiring Diagram

  1. GENERAL INFORMATION

    1. GENERAL INFORMATION

      1. 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
      2. 2. CIRCUIT IDENTIFICATION SYMBOL
      3. 3. FUNCTION OF POWER SUPPLY LINE(NUMBER)
      4. 4. WIRING HARNESS COLOR IDENTIFICATION
      5. 5. HOW TO CHECK TERMINAL NUMBER OF CONNECTOR
      6. 6. PART LOCATION ACCORDING TO PART NUMBER
      7. 7. ELECTRIC SYMBOLS
  2. CONNECTORS/GROUNDS

    1. WIRING HARNESS

      1. 8201-00 WIRING HARNESS, COMPONENTS LOCATION
    2. CONNECTOR/GROUND

      1. 8210-00 W/H ENGINE ROOM
      2. 8210-02 W/H MAIN
      3. 8210-02 W/H FLOOR
      4. 8210-03 W/H ROOF
      5. 8210-03 W/H DRIVER DOOR
      6. 8210-03 W/H PASSENGER DOOR
      7. 8210-03 W/H RR DOOR
      8. 8210-09 W/H TAIL GATE
  3. POWER DISTRIBUTION

    1. FUSE/RELAY

      1. 8410-02 ENGINE ROOM FUSE / RELAY BOX
      2. 8410-04 I/P - FUSE BOX
      3. 8410-06 I/P - RELAY BOX.
    2. ELECTRICITY DIVIDE

      1. 8210-02 ENGINE ROOM FUSE / RELAY BOX CIRCUIT
      2. 8410-04 I/P - FUSE BOX CIRCUIT
      3. 8410-06 I/P - RELAY BOX CIRCUIT
      4. 8410-06 ICM RELAY BOX CIRCUIT
  4. CIRCUIT

    1. ENGINE

      1. 1461-01 STARTING / CHARGING
      2. 2820-01 PREHEATING CIRCUIT I (D27DT (EU IV) / D27DTP - W/AQGS
      3. 2820-01 PREHEATING CIRCUIT II (D27DT / D27DTP - W/O AQGS)
      4. 1491-01 ECU (ENGINE CONTROL UNIT - D27DT (EU IV), D27DTP)
      5. 1491-01 ECU (ENGINE CONTROL UNIT - D27DT)
      6. 1491-01 ECU (ENGINE CONTROL UNIT - GSL G32D)
      7. 8210-01 DIAGNOSIS CIRCUIT
    2. CHASSIS

      1. 3110-01 TCU (5SPEED - A/T)
      2. 3410-01 TCCU
      3. 3410-01 TOD
      4. 4920-01 EPB
      5. 4892-01 ABS/ESP
      6. 4620-12 S.S.P.S (SPEED SENSITIVE POWER STEERING)
    3. ELECTRIC

      1. 8810-01 AIR-BAG (SIDE AIR-BAG)
      2. 8010-01 CLUSTER
      3. 7410-13 POWER SEAT - DRIVER (W/ MEMORY)
      4. 7410-04 POWER SEAT - PASSENGER
      5. 8510-52 ELECTRIC OUTSIDE MIRROR / FOLDING (W/O MEMORY)
      6. 8510-48 FRT SEAT WARMER (W/ MEMORY)
      7. 8510-48 FRT SEAT WARMER (W/O MEMORY)
      8. 8510-48 RR SEAT WARMER
      9. 8710-02 STICS
      10. 7830-03 RR DPS WIPER / WASHER (W/FLIP UP GLASS).
      11. 7830-03 RR STANDARD WIPER / WASHER
      12. 8510-05 POWER WINDOW CIRCUIT
      13. 8610-06 HORN
      14. 7632-16 CIGAR LIGHTER / POWER OUTLET CIRCUIT
      15. 7340-03 SUN ROOF CIRCUIT
      16. 8310-01 HEAD LAMP / DRL (DAY TIME RUNNING LIGHT) UNIT CIRCUIT
      17. 8510-00 HLLD (HEAD LAMP LEVELí»G DEVICE) CIRCUIT
      18. 8320-01 TAIL LAMP CIRCUIT
      19. 8410-01 TURN SIGNAL / HAZARD LAMP CIRCUIT
      20. 8210-01 TRAILER LAMP CIRCUIT
      21. 8310-10 FOG LAMP CIRCUIT
      22. 4810-01 STOP / BACK-UP LAMP CIRCUIT
      23. 7770-02 INTERIOR LAMP CIRCUIT
      24. 7770-10 AUTO DIMMING ROOM MIRROR CIRCUIT
      25. 8910-01 AUDIO
      26. 8930-01 A/V SYSTEM
      27. 8790-01 RR PARKING AID CIRCUIT
      28. 6810-15 FRT/RR PARKING AID CIRCUIT
      29. 6810-15 PTC HEATER (POSITIVE TEMPERATURE COEFFICIENT)
      30. 6910-01 FFH (FUEL FIRED HEATER)
      31. 6810-20 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT