Rexton Y220 2004.04

<<< return to car selection

Service Manual

  1. GENERAL

    1. VEHICLE GENERAL

      1. GENERAL
        1. 1. VEHICLE SPECIFICATIONS
        2. 2. VEHICLE IDENTIFICATION
        3. 3. GUIDELINES FOR SERVICE WORK SAFETY
        4. 4. LIFTING POINTS
        5. 5. TIGHTENING TORQUE OF STANDARD BOLTS
        6. 6. CLEANNESS
  2. ENGINE G23D

    1. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. REMOVAL AND INSTALLATION
        1. 1113-01 ENGINE ASSEMBLY
        2. 1453-01 GENERATOR
        3. 1113-01 ENGINE MOUNT
        4. 1130-07 POLY V - BELT
        5. 1332-21 TENSIONING DEVICE
        6. 1332-21 TENSIONING DEVICE SHOCK ABSORBER
        7. 1221-01 CYLINDER HEAD COVER
        8. 1221-02 CYLINDER HEAD FRONT COVER
        9. 1211-02 CYLINDER HEAD
        10. 1332-01 TIMING GEAR CASE COVER
        11. 1124-17 CRANKSHAFT SEALING REAR COVER
        12. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        13. 1130-01 CRANKSHAFT FRONT RADIAL SEAL
        14. 1130-01 CRANKSHAFT REAR RADIAL SEAL
        15. 1130-01 CRANKSHAFT
        16. 1130-18 FLYWHEEL / DRIVEN PLATE
        17. 1311-31 CAMSHAFT ADJUSTER
        18. 1221-21 CAMSHAFT SPROCKET BOLT
        19. 1221-21 CAMSHAFT
        20. 1221-21 CAMSHAFT TIMING POSITION
        21. 1211-32 VALVE SPRING
        22. 1211-30 VALVE STEM SEAL
        23. 1311-01 CHAIN TENSIONER
        24. 1311-01 TIMING CHAIN
        25. 1311-04 TENSIONING RAIL
        26. 1311-09 CYLINDER HEAD GUIDE RAIL
        27. 1311-05 CRANKCASE GUIDE RAIL
        28. 1130-01 CRANKSHAFT SPROCKET
        29. 1130-33 PISTON
        30. 1130-25 CONNECTING ROD
        31. 1130-34 PISTON RING
        32. 1311-05 CORE PLUGS IN CRANKCASE
        33. 1311-05 CYLINDER BORE
        34. 1311-05 CRANKCASE MATING SURFACE
        35. 1211-02 CYLINDER HEAD MATING SURFACE
    2. FUEL SYSTEM

      1. GENERAL
        1. 1. FUEL SYSTEM SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. FUEL SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 2211-06 FUEL PUMP
        2. 2242-12 FUEL INJECTOR
        3. 1624-07 PURGE CONTROL VALVE
        4. 2242-12 FUEL RAIL
        5. 2242-08 FUEL PRESSURE REGULATOR
      4. REMOVAL AND INSTALLATION
        1. 2211-01 DISCHARGING THE PRESSURE INFUEL SYSTEM
        2. 2211-01 FUEL PUMP
        3. 2221-01 FUEL FILTER
        4. 2211-06 FUEL TANK
        5. 2242-08 FUEL PRESSURE REGULATOR
        6. 2242-12 FUEL RAIL AND INJECTORS
        7. 1624-07 PURGE CONTROL VALVE
        8. 1624-07 CANISTER
    3. INTAKE SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 2321-04 THROTTLE VALVE ACTUATOR
        2. 2321-01 HOT FILM AIR MASS (HFM) SENSOR
      2. REMOVAL AND INSTALLATION
        1. 2321-04 THROTTLE BODY (INTEGRATEDWITH THE ACTUATOR)
        2. 2321-01 HOT FILM AIR MASS (HFM) SENSOR
    4. EXHAUST SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRANKCASE VENTILATION SYSTEM
      2. CONFIGURATION AND FUNCTIONS
        1. 2411-01 CATALYTIC CONVERTER
        2. 2422-01 OXYGEN SENSOR
    5. LUBRICATION SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OIL CIRCULATION
      2. CONFIGURATION AND FUNCTIONS
        1. 1532-24 OIL PAN
      3. REMOVAL AND INSTALLATION
        1. 1542-07 ENGINE OIL AND OIL FILTER ELEMENT
        2. 1532-01 OIL PUMP
        3. 1532-06 OIL PRESSURE RELIEF VALVE
        4. 1542-04 OIL NON-RETURN VALVE
        5. 1532-36 OIL DIPSTICK GUIDE TUBE
    6. ENGINE ELECTRICAL

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. IGNITION SYSTEM
      2. CONFIGURATION AND FUNCTIONS
        1. 1441-01 IGNITION COIL
    7. ENGINE COOLING

      1. CONFIGURATION AND FUNCTIONS
        1. 1522-16ENGINE COOLANT TEMPERATURE (ECT) SENSOR
        2. 2130-01 COOLING FAN
        3. 8410-04 A/C COMPRESSOR RELAY
      2. REMOVAL AND INSTALLATION
        1. 1522-16 ENGINE COOLANT TEMPERATURESENSOR
    8. ENGINE CONTROLS

      1. GENERAL
        1. 1. ENGINE AND ECM PROBLEM CHECK REPORT
        2. 2. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SCHEMATIC AND ROUTING DIAGRAMS
      3. CONFIGURATION AND FUNCTIONS
        1. 1430-01 CRANKSHAFT POSITION (CKP) SENSOR
        2. 1311-25 CAMSHAFT POSITION (CMP) SENSOR
        3. 1311-31 CAMSHAFT ACTUATOR
        4. 1713-22 KNOCK SENSOR (KS)
        5. 2010-23 ACCELERATOR PEDAL MODULE
        6. 8510-18 CRUISE CONTROL SWITCH
        7. 1491-01 TRACTION CONTROL SYSTEM (TCS)
        8. 4810-09 STOP LAMP SWITCH
        9. 1491-01 ENGINE RPM
        10. 1491-01 ENGINE CONTROL MODULE
        11. 1491-01 SERIAL DATA COMMUNICATION
        12. 1491-01 INTERNAL FAILURE
        13. 1491-01 ELECTRONIC THROTTLE CONTROLLER SAFETY MALFUNCTION
        14. 7010-05 IMMOBILIZER
      4. REMOVAL AND INSTALLATION
        1. 1491-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        2. 1713-22 KNOCK SENSOR
        3. 2010-23 PEDAL POSITION SENSOR
        4. 1311-25 CAMSHAFT POSITION SENSOR
        5. 1491-01 ENGINE CONTROL MODULE
    9. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  3. ENGINE G32D

    1. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. REMOVAL AND INSTALLATION
        1. 1113-01 ENGINE ASSEMBLY
        2. 1350-01 POLY V-BELT AND TENSIONING DEVICE
        3. 1453-01 GENERATOR
        4. 4711-04 POWER STEERING PUMP AND A/C BRACKET
        5. 1113-01 ENGINE MOUNT
        6. 1221-01 CYLINDER HEAD COVER
        7. 1221-02 CYLINDER HEAD FRONT COVER
        8. 1211-02 CYLINDER HEAD
        9. 1532-24 OIL PAN
        10. 1332-01 TIMING GEAR CASE COVER
        11. 1124-17 CRANKSHAFT SEALING REAR COVER
        12. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        13. 1130-01 CRANKSHAFT FRONT RADIAL SEAL
        14. 1130-01 CRANKSHAFT REAR RADIAL SEAL
        15. 1130-01 CRANKSHAFT
        16. 1130-25 CONNECTING ROD
        17. 1130-33 PISTON
        18. 1130-34 PISTON RING
        19. 1130-18 FLYWHEEL / DRIVEN PLATE
        20. 1311-31 CAMSHAFT ADJUSTER
        21. 1221-21 CAMSHAFT SPROCKET BOLT
        22. 1221-21 CAMSHAFT
        23. 1221-21 CAMSHAFT TIMING POSITION
        24. 1211-32 VALVE SPRING
        25. 1211-30 VALVE STEM SEAL
        26. 1311-01 CHAIN TENSIONER
        27. 1311-01 TIMING CHAIN
        28. 1311-04 TENSIONING RAIL
        29. 1311-09 CYLINDER HEAD GUIDE RAIL
        30. 1311-05 CRANKCASE GUIDE RAIL
        31. 1130-04 CRANKSHAFT SPROCKET
        32. 1124-01 CORE PLUGS IN CRANKCASE
        33. 1124-01 CYLINDER BORE
        34. 1130-38 CRANKCASE MATING SURFACE
        35. 1211-01 CYLINDER HEAD MATING SURFACE
    2. FUEL SYSTEM

      1. GENERAL
        1. 1. FUEL SYSTEM SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. FUEL SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 2211-06 FUEL PUMP
        2. 2242-12 FUEL INJECTOR
        3. 1624-07 PURGE CONTROL VALVE
        4. 2242-12 FUEL RAIL
        5. 2242-08 FUEL PRESSURE REGULATOR
      4. REMOVAL AND INSTALLATION
        1. 2211-02 DISCHARGING THE PRESSURE INFUEL SYSTEM
        2. 2211-02 FUEL PUMP
        3. 2211-05 FUEL FILTER
        4. 2211-06 FUEL TANK
        5. 2242-08 FUEL PRESSURE REGULATOR
        6. 2242-12 FUEL RAIL AND INJECTORS
        7. 1624-07 PURGE CONTROL VALVE
        8. 1624-07 CANISTER
    3. INTAKE SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 2321-04 THROTTLE VALVE ACTUATOR
        2. 2321-01 HOT FILM AIR MASS (HFM) SENSOR
        3. 1713-08 RESONANCE FLAP
      2. REMOVAL AND INSTALLATION
        1. 2321-04 THROTTLE BODY (INTEGRATEDWITH THE ACTUATOR)
        2. 2321-01 HOT FILM AIR MASS (HFM)SENSOR
    4. EXHAUST SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 2422-01 CATALYTIC CONVERTER
        2. 2422-01 OXYGEN SENSOR
      2. REMOVAL AND INSTALLATION
        1. 2422-01 OXYGEN SENSOR
    5. LUBRICATION SYSTEM

      1. GENERAL
        1. 1. ENGINE OIL SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OIL CIRCULATION
      3. REMOVAL AND INSTALLATION
        1. 1542-07 ENGINE OIL AND OIL FILTERELEMENT
        2. 3644-06 OIL FILTER
        3. 1532-01 OIL PUMP
        4. 1532-06 OIL PRESSURE RELIEF VALVE
        5. 1542-04 OIL NON-RETURN VALVE
        6. 1532-36 OIL DIPSTICK GUIDE TUBE
        7. 1124-10 OIL GALLERY IN CRANKCASE
        8. 1124-10 OIL GALLERY IN CYLINDER HEAD
    6. ENGINE ELECTRICAL

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. IGNITION SYSTEM
      2. CONFIGURATION AND FUNCTIONS
        1. 1441-01 IGNITION COIL
        2. 1441-14 SPARK PLUG
        3. 2610-01 SYSTEM VOLTAGE
        4. 2610-01 IGNITION SWITCH
    7. ENGINE COOLING

      1. CONFIGURATION AND FUNCTIONS
        1. 1522-16 ENGINE COOLANT TEMPERATURE (ECT) SENSOR
        2. 2130-01 COOLING FAN
        3. 8410-04 A/C COMPRESSOR RELAY
      2. REMOVAL AND INSTALLATION
        1. 1522-16 ENGINE COOLANTTEMPERATURE SENSOR
    8. ENGINE CONTROLS

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SCHEMATIC AND ROUTING DIAGRAMS
      3. CONFIGURATION AND FUNCTIONS
        1. 1430-01 CRANKSHAFT POSITION (CKP) SENSOR
        2. 1311-25 CAMSHAFT POSITION (CMP) SENSOR
        3. 1311-31 CAMSHAFT ACTUATOR
        4. 1713-22 KNOCK SENSOR (KS)
        5. 2010-23 ACCELERATOR PEDAL MODULE
        6. 3030-13 CLUTCH SWITCH
        7. 8510-18 CRUISE CONTROL SWITCH
        8. 1491-01 TRACTION CONTROL SYSTEM (TCS)
        9. 4810-09 STOP LAMP SWITCH
        10. 1491-01 ENGINE RPM
        11. 1491-01 ENGINE CONTROL MODULE
        12. 1491-01 SERIAL DATA COMMUNICATION
        13. 1491-01 INTERNAL FAILURE
        14. 1491-01 ELECTRONIC THROTTLE CONTROLLER SAFETY MALFUNCTION
        15. 7010-05 IMMOBILIZER
      4. REMOVAL AND INSTALLATION
        1. 1713-22 KNOCK SENSOR
        2. 2010-23 PEDAL POSITION SENSOR
        3. 1311-25 CAMSHAFT POSITION SENSOR
        4. 1491-01 ENGINE CONTROL MODULE
    9. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  4. ENGINE D27DT

    1. ENGINE GENERAL

      1. GENERAL
        1. 1. STRUCTURE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. ENGINE CONTROLS COMPONENTS
        2. 2. INTAKE SYSTEM COMPONENTS
        3. 3. EXHAUST SYSTEM COMPONENTS
        4. 4. LUBRICATION SYSTEM COMPONENTS
        5. 5. COOLING SYSTEM COMPONENTS
        6. 6. FUEL SYSTEM COMPONENTS
    2. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. D27DT ENGINE STRUCTURE
        2. 2. SPECIFICATIONS
        3. 3. ENGINE PERFORMANCE CURVE
        4. 4. TIGHTENING TORQUE
      2. CONFIGURATION AND FUNCTIONS
        1. 1212-01 CYLINDER HEAD
        2. 1222-21 CAMSHAFT ASSEMBLY
        3. 1312-01 TIMING CHAIN ASSEMBLY
        4. 1125-01 CYLINDER BLOCK
        5. 1130-01 CRANKSHAFT
        6. 1130-18 FLYWHEEL
        7. 1130-33 PISTON AND CONNECTING ROD
        8. 1881-01 HIGH PRESSURE PUMP (HPP)
      3. REMOVAL AND INSTALLATION
        1. 1114-01 GENERAL DIAGNOSIS
        2. 1114-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        3. 1114-01 ENGINE ASSEMBLY
        4. 1212-01 CYLINDER HEAD
        5. 1222-21 CAMSHAFT ASSEMBLY
        6. 1312-01 TIMING CHAIN ASSEMBLY
        7. 1130-01 CRANKSHAFT
        8. 1130-33 PISTON
        9. 1610-01 DISASSEMBLY AND REASSEMBLY OF HP PUMP
    3. ENGINE FUEL SYSTEM

      1. GENERAL
        1. 1. CAUTIONS FOR DI ENGINE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. FUEL INJECTION SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 1881-01 TRANSFER PUMP
        2. 1881-01 INLET METERING VALVE (IMV)
        3. 1881-01 HIGH PRESSURE PUMP
        4. 2231-01 FUEL FILTER
        5. 2231-04 PRIMING PUMP
        6. 1881-23 HIGH PRESSURE ACCUMULATOR (COMMON RAIL)
        7. 1881-23 FUEL PRESSURE SENSOR
        8. 1881-01 FUEL TEMPERATURE SENSOR
        9. 1881-09 INJECTOR
      4. REMOVAL AND INSTALLATION
        1. 1881-01 FUEL SYSTEM SERVICE PROCEDURE
        2. 1881-01 FUEL SYSTEM DIAGNOSIS
        3. 1881-01 PRESSURE LEAKAGE TEST WITH SCAN-i
        4. 1881-01 HIGH PRESSURE PUMP
        5. 2231-01 FUEL FILTER
        6. 1881-23 HIGH PRESSURE ACCUMULATOR (COMMON RAIL)
        7. 1881-09 INJECTOR
    4. ENGINE INTAKE SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS LOCATOR
        2. 2. AIR FLOWS
      2. CONFIGURATION AND FUNCTIONS
        1. 2313-01 AIR CLEANER
        2. 2321-01 AIR FLOW SENSOR (HOT FILM AIR MASS SENSOR)
        3. 2330-01 INTERCOOLER
        4. 1715-01 INTAKE MANIFOLD ASSEMBLY
      3. REMOVAL AND INSTALLATION
        1. 2313-01 REPLACEMENT OF AIR CLEANER ELEMENT
        2. 2313-01 AIR CLEANER HOUSING
        3. 2321-01 HFM SENSOR
        4. 2330-01 INTERCOOLER
        5. 1715-01 INTAKE MANIFOLD
    5. ENGINE EXHAUST SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS LOCATOR
        2. 2. EXHAUST GAS FLOWS
      2. CONFIGURATION AND FUNCTIONS
        1. 0000-00 TURBO CHARGER ASSEMBLY
        2. 0000-00 EGR VALVE AND VACUUM MODULATOR
        3. 0000-00 EXHAUST SYSTEM AND MUFFLER
      3. REMOVAL AND INSTALLATION
        1. 0000-00 DIAGNOSIS AND MAINTENANCE FOR TURBO CHARGER SYSTEM
        2. 0000-00 EXHAUST MANIFOLD
        3. 0000-00 TURBO CHARGER ASSEMBLY
        4. 0000-00 EGR VALVE AND PIPE
        5. 0000-00 VACUUM MODULATOR
        6. 0000-00 EXHAUST SYSTEM
    6. ENGINE LUBRICATION SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS LOCATOR
        2. 2. LUBRICATION SYSTEM LAYOUT
        3. 3. LUBRICATION DIAGRAM
        4. 4. BLOW-BY GAS REDUCTION DEVICE
      3. CONFIGURATION AND FUNCTIONS
        1. 1533-01 OIL PUMP
        2. 1543-01 OIL COOLER
        3. 1222-01 CYLINDER HEAD COVER
        4. 1222-09 OIL SEPARATOR
        5. 1533-08 OIL PAN ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 9210-01 ENGINE OIL CHANGE
        2. 1533-01 TROUBLE DIAGNOSIS
        3. 1543-01 OIL FILTER AND COOLER
        4. 1533-01 OIL PUMP
        5. 1533-34 OIL DIPSTICK GUIDE TUBE
        6. 1125-10 OIL SPRAY NOZZLE
    7. ENGINE COOLING SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPEATION PROCESS
        1. 1. COMPONENTS LOCATOR
        2. 2. COOLING FLOWS
        3. 3. FUNCTION DESCRIPTION
      3. CONFIGURATION AND FUNCTIONS
        1. 1520-11 THERMOSTAT
        2. 1333-15 COOLING FAN
        3. 1431-07 COOLANT TEMPERATURE SENSOR
      4. REMOVAL AND INSTALLATION
        1. 9210-05 COOLANT LEVEL CHECK
        2. 9210-05 TROUBLE DIAGNOSIS
        3. 9210-05 INSPECTION OF COOLING SYSTEM
        4. 9210-05 COOLING SYSTEM
        5. 1520-01 WATER PUMP ASSEMBLY
        6. 1520-11 THERMOSTAT
        7. 1520-01 WATER PUMP HOUSING
        8. 2112-01 RADIATOR
        9. 2130-13 COOLANT RESERVOIR
    8. ENGINE ELECTRIC SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SENSORS IN ENGINE COMPARTMENT
        2. 2. PREHEATING SYSTEM COMPARTMENT
        3. 3. ELECTRIC DEVICES IN ENGINE COMPARTMENT
        4. 4. CIRCUIT DIAGRAM OF PREHEATING SYSTEM
        5. 5. CIRCUIT DIAGRAM OF STARTING AND ALTERNATOR
      3. CONFIGURATION AND FUNCTIONS
        1. 2820-01 PREHEATING RELAY
        2. 1412-01 GLOW PLUG
        3. 1461-01 ALTERNATOR
        4. 1412-01 STARTER
      4. REMOVAL AND INSTALLATION
        1. 1451-01 TROUBLE DIAGNOSIS
        2. 1451-01 ALTERNATOR
        3. 1461-01 STARTER
        4. 1412-01 GLOW PLUG
    9. ENGINE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. ENGINE ECU AND OTHER COMPONENTS
        2. 2. FUEL PRESSURE CONTROL
        3. 3. FUEL INJECSTION CONTROL
        4. 4. FUEL FLOW CONTROL
        5. 5. INDIVIDUAL INJECTOR CALIBRATION (C2I)
        6. 6. MINIMUM DRIVE PULSE (MDP) LEARNING
      2. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ECU
        2. 2010-04 ACCELERATOR PEDAL SENSOR
        3. 1431-07 COOLANT TEMPERATURE SENSOR
        4. 1431-09 BOOST PRESSURE SENSOR
        5. 4810-26 OTHER SWITCHES
      3. REMOVAL AND INSTALLATION
        1. 1491-01 SCAN-I OPERATING PROCEDURES - D27DT ENGINE
        2. 1491-01 ECU
        3. 1491-01 TROUBLE DIAGNOSIS TABLE
        4. 1491-01 TROUBLE DIAGNOSIS PROCEDURES
    10. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  5. ELECTRICAL

    1. FUSES AND RELAYS

      1. GENERAL
        1. 1. GENERAL INFORMATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPARTMENT
        2. 2. ELECTRIC COMPONENTS LOCATOR
    2. STICS

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. RATED LOAD
        3. 3. CHATTERING OF INPUT SIGNALS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. REMOTE KEYLESS ENTRY SYSTEM (REKES)
        2. 2. REKES + STICS (RKSTICS) COMPONENTS LOCATOR
        3. 3. REKES + STICS (RKSTICS) OPERATING PROCESS
        4. 4. IMMOBILIZER (FOR D27DT ENGINE EQUIPPED VEHICLE)
        5. 5. RK-STICS CIRCUIT DIAGRAM
        6. 6. IMMOBILIZER CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 8710-01 RK-STICS
    3. CLUSTER

      1. OVERVIE AND OPERATION PROCESS
        1. 1. APPEARANCE AND CIRCUIT DIAGRAM
        2. 2. METERS/INDICATORS/WARNING LIGHTS
        3. 3. MULTI-METER OPERATING PROCESS
      2. REMOVAL AND INSTALLATION
        1. 8010-01 INSPECTIONS OF METER/INDICATORS
        2. 7631-07 MULTI-METER
    4. SWITCH

      1. OVERVIEW AND OPERATION PROCESS
        1. 1.COMPONENTS LOCATOR
      2. CONFIGURATION AND FUNCTIONS
        1. 8510-01 CENTER SWITCHES
        2. 8510-02 LEFT SWITCH PANEL
        3. 8510-42 STEERING WHEEL REMOTE CONTROL SWITCH
        4. 8510-31 SEAT WARMER SWITCH
        5. 8510-10 MULTI-FUNCTION SWITCH
        6. 7420-60 SEAT MEMORY SWITCH
        7. 8510-03 WINDOW SWITCH
      3. REMOVAL AND INSTALLATION
        1. 8510-01 4WD SWITCH
        2. 8410-14 HAARD WARNING SWITCH
        3. 8610-03 DIGITAL CLOCK
        4. 8510-02 LEFT SWITCH PANEL
        5. 8510-42 STEERING WHEEL REMOTE CONTROL SWITCH
        6. 8510-31 SEAT WARMER SWITCH
        7. 8510-10 MULTI-FUNCTION SWITCH
        8. 7420-60 SEAT MEMORY SWITCH
        9. 8510-03 WINDOW SWITCH
        10. 0000-00 HAZARD WARNING SWITCH
        11. 0000-00 DIGITAL CLOCK
    5. LAMP

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. LOCATIONS
      3. CONFIGURATION AND FUNCTIONS
        1. 8310-01 EXTERIOR LAMPS
        2. 8610-01 INTERIOR LAMPS
        3. 8610-09 HORN
      4. REMOVAL AND INSTALLATION
        1. 8310-01 TROUBLE DIAGNOSIS
        2. 8310-01 HEADLAMP AIMING
        3. 8310-01 HEADLAMP
        4. 8310-07 FRONT TURN SIGNAL LAMP/FOG LAMP
        5. 8310-07 REAR COMBINATION LAMP
        6. 8320-12 LICENSE PLATE LAMP
        7. 8610-10 SIDE TURN SIGNAL LAMP
        8. 8320-10 HIGH MOUNTED STOP LAMP
        9. 7115-08 DOOR LAMP
        10. 8610-07 GLOVE BOX LAMP
        11. 8610-01 INTERIOR LAMP
    6. WIPER & WASHER

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS LOCATOR
      2. REMOVAL AND INSTALLATION
        1. 7810-01 INSPECTION OF WIPER SYSTEM
        2. 7810-01 FRONT WIPER ASSEMBLY
        3. 7830-01 REAR WIPER ASSEMBLY
    7. RAIN SENSOR

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OPERATION PROCESS
        2. 2. OPERATION MODE
        3. 3. OPERATIONAL CHARACTERISTICS OF RAIN SENSOR
        4. 4. REAR WIPER CONTROL SYSTEM
        5. 5. AUTO LIGHT SYSTEM
      2. REMOVAL AND INSTALLATION
        1. 8610-11 RAIN SENSOR UNIT INSPECTION
  6. CHASSIS

    1. BATRA 4-SPEED AUTO TRANSMISSION

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION
        2. 2. OPERATORS INTERFACES
        3. 3. CONTROL SYSTEMS
        4. 4. ELECTRONIC CONTROL SYSTEM
        5. 5. COMMUNICATION SYSTEMS
        6. 6. HYDRAULIC CONTROL SYSTEM
        7. 7. POWER TRAIN SYSTEM
        8. 8. POWER FLOWS
        9. 9. SCHEMATIC AND ROUTING DIAGRAMS
      3. REMOVAL AND INSTALLATION
        1. 3650-01 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 3650-01 SYMPTOM DIAGNOSIS
        3. 3650-01 TROUBLE CODE DIAGNOSIS - GASOLINE VEHICLE
        4. 3650-01 TROUBLE CODE DIAGNOSIS - DIESEL VEHICLE
        5. 3650-01 TRANSMISSION
        6. 3650-01 DISASSEMBLY AND ASSEMBLY OF TRANSMISSION
        7. 3650-01 FRONT AND REAR BAND ADJUSTMENT
        8. 3721-01 DISASSEMBLY AND ASSEMBLY OF GEAR SHIFT CONTROL LEVER
        9. 3721-01 KICKDOWN SWITCH
        10. 3110-01 TRANSMISSION CONTROL MODULE
    2. DC 5-SPEED AUTO TRANSMISSION

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. CHARACTERISTICS
        3. 3. STRUCTURE
        4. 4. PERFORMANCE CURVE AND GENERAL CHARACTERISTICS
        5. 5. POWER FLOW
        6. 6. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 3650-01 AUTOMATIC TRANSMISSION (DC 5-SPEED) ASSEMBLY
        2. 3660-01 VALVE BODY
        3. 3721-01 SELECTOR LEVER
        4. 3110-01 TCU (TRANSMISSION CONTROL UNIT)
      4. REMOVAL AND INSTALLATION
        1. 3650-01 OIL CHECK AND SPECIFICATION
        2. 3721-01 SHIFT ROD ADJUSTMENT
        3. 3650-01 REMOVAL AND INSTALLATION (DC 5-SPEED A/T)
        4. 3721-01 SELECTOR ASSEMBLY
        5. 3650-01 DISASSEMBLY AND REASSEMBLY (DC 5-SPEED A/T)
        6. 3660-01 VALVE BODY OVERHAUL
        7. 3110-01 TROUBLE CODE AND DIAGNOSIS
        8. 0000-00 TORQUE CONVERTER
    3. MANUAL TRANSMISSION

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM COMPONENTS
        3. 3. SHIFTING MECHANISM
        4. 4. CIRCUIT DIAGRAM (BACKUP LAMP)
      3. REMOVAL AND INSTALLATION
        1. 3170-01 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 3170-01 OIL CHECK/CHANGE
        3. 3170-01 MANUAL TRANSMISSION ASSEMBLY
        4. 3170-01 MANUAL TRANSMISSION ASSEMBLY
        5. 3170-01 TOP COVER ASSEMBLY
        6. 3170-01 EXTENSION HOUSING ASSEMBLY
        7. 3170-01 TRANSMISSION ADAPTOR
        8. 3170-01 BACKUP LAMP SWITCH
        9. 3170-01 SHIM ADJUSTMENT
    4. CLUTCH

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS AND LOCATIONS
      3. REMOVAL AND INSTALLATION
        1. 0000-00 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 0000-00 BLEEDING OF CLUTCH SYSTEM
        3. 0000-00 INSPECTION PROCEDURE OF CLUTCH DISC
        4. 0000-00 CLUTCH SYSTEM
        5. 0000-00 CLUTCH MASTER CYLINDER
        6. 0000-00 CLUTCH PEDAL
        7. 0000-00 CLUTCH FLUID PIPE
    5. PART TIME TRANSFER CASE

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. OPERATION
        3. 3. SECTIONAL DIAGRAM
        4. 4. SYSTEM LAYOUT
        5. 5. SYSTEM OPERATION
        6. 6. POWER FLOW
        7. 7. CIRCUIT DIAGRAM (DI & 5-SPEED A/T)
      3. CONFIGURATION AND FUNCTIONS
        1. 3240-01 PART TIME TRANSFER CASE
        2. 3410-01 TCCU
      4. REMOVAL AND INSTALLATION
        1. 3240-01 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 3240-01 OIL LEVEL CHECK AND CHANGE
        3. 3240-01 TRANSFER CASE
        4. 3410-01 TCCU
        5. 3240-01 SHIFT MOTOR
        6. 3240-01 SPEED SENSOR
    6. TOD

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 3240-01 TOD TRANSFER CASE
        2. 3410-01 TCCU
      4. REMOVAL AND INSTALLATION
        1. 3240-01 TROUBLE DIAGNOSIS
        2. 3240-01 TOD
        3. 3410-01 TCCU
        4. 3240-01 SHIFT MOTOR
        5. 3240-01 SPEED SENSOR
    7. AXLE

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 4120-01 FRONT AXLE
        2. 4220-01 REAR AXLE
      3. REMOVAL AND INSTALLATION
        1. 4120-01 TROUBLE DIAGNOSIS
        2. 4110-07 FRONT AXLE SHAFT (FOR PART TIME T/C)
        3. 4120-01 AXLE HOUSING ASSEMBLY
        4. 4117-06 VACUUM LINE
        5. 4120-01 FRONT AXLE HOUSING
        6. 4110-07 DIFFERENTIAL JOINT ASSEMBLY
        7. 4110-07 WHEEL JOINT
        8. 4210-06 REAR AXLE SHAFT
        9. 4210-01 REAR AXLE HOUSING
        10. 4210-01 EXPLODED VIEW
    8. PROPELLER SHAFT

      1. GENERAL
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT LOCATOR
      3. REMOVAL AND INSTALLATION
        1. 3310-01 TROUBLE DIAGNOSIS
        2. 3310-01 PROPELLER SHAFT
        3. 3310-01 PROPELLER SHAFT
    9. STEERING SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT LOCATOR
      3. REMOVAL AND INSTALLATION
        1. 4610-00 TROUBLE DIAGNOSIS
        2. 4610-00 GENERAL INSPECTION
        3. 4620-01 POWER STEERING
        4. 4620-01 POWER STEERING
        5. 4610-10 STEERING COLUMN
    10. SUSPENSION

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 4411-01 FRONT SUSPENSION
        2. 4510-01 REAR SUSPENSION
      3. REMOVAL AND INSTALLATION
        1. 4411-01 TROUBLE DIAGNOSIS
        2. 4411-01 INSPECTION OF SUSPENSION
        3. 4411-01 FRONT SUSPENSION
        4. 4411-01 FRONT SUSPENSION
        5. 4510-01 REAR SUSPENSION
    11. ECPS

      1. GENERAL
        1. 1. OVERVIEW
        2. 2. INPUT/OUTPUT OF ECPS CONTROL UNIT
        3. 3. ECPS CONFIGURATION
        4. 4. SYSTEM CONTROL
        5. 5. CIRCUIT DIAGRAM
      2. CONFIGURATION AND FUNCTIONS
        1. 4620-01 SOLENOID VALVE
        2. 4620-12 ECPS CONTROL UNIT
      3. REMOVAL AND INSTALLATION
        1. 4620-12 TROUBLE DIAGNOSIS
        2. 4620-12 ECPS CONTROL UNIT
    12. BRAKE SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. BRAKE SYSTEM GENERAL INFORMATION
        2. 2. BRAKE SYSTEM LAYOUT (HYDRAULIC LINE)
        3. 3. BRAKE SYSTEM COMPONENTS LOCATOR
      2. CONFIGURATION AND FUNCTIONS
        1. 4850-01 MASTER CYLINDER AND BOOSTER
        2. 4830-01 FRONT BRAKE
        3. 4210-54 REAR BRAKE
        4. 4910-01 PARKING BRAKE
      3. REMOVAL AND INSTALLATION
        1. 4850-01 BRAKE SYSTEM TROUBLE DIAGNOSIS
        2. 4830-01 FRONT BRAKE TROUBLE DIAGNOSIS
        3. 4840-04 REAR BRAKE TROUBLE DIAGNOSIS
        4. 4910-06 PARKING BRAKE TROUBLE DIAGNOSIS
        5. 4850-03 BRAKE BOOSTER VACUUM HOSE
        6. 4850-01 INSPECTION OF BRAKE SYSTEM
        7. 4850-01 BRAKE FLUID LEVEL SWITCH
        8. 4850-01 BRAKE FLUID RESERVOIR
        9. 4850-01 MASTER CYLINDER
        10. 4850-03 BRAKE BOOSTER
        11. 4810-10 STOP LAMP SWITCH
        12. 4810-01 BRAKE PEDAL
        13. 4820-05 BRAKE HOSE/PIPE
        14. 4810-01 BRAKE PEDAL CHECK
        15. 4830-01 FRONT BRAKE
        16. 4830-01 INSPECTION OF FRONT BRAKE
        17. 4841-03 REAR DISC BRAKE
        18. 4840-04 REAR DRUM BRAKE
        19. 4910-06 PARKING BRAKE
        20. 4910-06 CHECKING THE BRAKING FORCE
    13. ABS

      1. GENERAL
        1. 1. REPAIR INSTRUCTIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SUMMARY
        2. 2. SYSTEM LAYOUT
        3. 3. INPUT AND OUTPUT DIAGRAM OF ABS UNIT
        4. 4. HYDRAULIC CIRCUIT DIAGRAM
        5. 5. EBD (ELECTRONIC BRAKE FORCE DISTRIBUTION)
        6. 6. ELECTRIC CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 4892-01 HECU(HYDRAULIC AND ELECTRONIC CONTROL UNIT)
        2. 4890-01 WHEEL SPEED SENSOR
      4. REMOVAL AND INSTALLATION
        1. 4892-01 HECU
        2. 4891-01 WHEEL SPEED SENSOR
    14. ESP

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SUMMARY
        2. 2. COMPONENTS LOCATION
        3. 3. INPUT AND OUTPUT DIAGRAM OF ESP UNIT
        4. 4. ESP CONTROL
        5. 5. HYDRAULIC DIAGRAM OF ESP
        6. 6. HBA (HYDRAULIC BRAKE ASSIST SYSTEM)
        7. 7. ELECTRIC CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 4892-01 HECU (HYDRAULIC AND ELECTRONIC CONTROL UNIT)
        2. 4890-01 WHEEL SPEED SENSOR
        3. 8510-21 STEERING WHEEL ANGLE SENSOR (SWAS)
        4. 4890-05 SENSOR CLUSTER
        5. 4850-01 PRESSURE SENSOR
        6. 8510-56 ESP OFF SWITCH
      4. REMOVAL AND INSTALLATION
        1. 4892-01 AIR BLEEDING FROM BRAKE SYSTEM
        2. 4892-01 TROUBLE DIAGNOSIS
        3. 4890-01 WHEEL SPEED SENSOR
        4. 4890-05 SENSOR CLUSTER
  7. BODY

    1. AIR CONDITIONER

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. REPAIR INSTRUCTIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. AIR FLOWS
        3. 3. SYSTEM LAYOUT
        4. 4. FUNCTION DESCRIPTION
        5. 5. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 6820-11 GENERAL DIAGNOSIS
        2. 6820-11 TROUBLE DIAGNOSIS
        3. 6820-11 REFRIGERANT CHARGING
        4. 6820-11 COMPRESSOR OIL REPLACEMENT
        5. 6820-01 REPLACEMENT OF REFRIGERANT CONNECTION
        6. 6810-19 REPLACEMENT OF AIR CONDITIONER FILTER
        7. 6820-10 RECEIVER DRIER
        8. 6820-13 CONDENSER
        9. 6820-11 COMPRESSOR
        10. 6820-01 HIGH AND LOW PRESSURE LINES
        11. 6820-11 COMPRESSOR
        12. 6810-18 CONTROL SWITCH ASSEMBLY
    2. FATC

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. FATC INPUT/OUTPUT ROUTING DIAGRAM
        3. 3. FATC SYSTEM CHARACTERISTIC
        4. 4. SYSTEM BASIC FUNCTION
        5. 5. SYSTEM COMPONENTS - CONTROL
      3. REMOVAL AND INSTALLATION
        1. 6810-30 TROUBLE DIAGNOSIS
        2. 6810-30 CONTROL SWITCH ASSEMBLY
        3. 8410-23 BLOWER MOTOR
        4. 6810-01 HIGH SPEED RELAY IN BLOWER MOTOR
        5. 6810-01 POWER TRANSISTOR
        6. 6820-12 INTAKE DOOR ACTUATOR
        7. 6820-12 MODE CONTROL DOOR ACTUATOR
        8. 6820-12 SUN SENSOR
        9. 6821-01 INSIDE AIR TEMPERATURE SENSOR
        10. 8510-63 AMBIENT AIR TEMPERATURE SWITCH
        11. 6820-12 COOLANT TEMPERATURE SENSOR
    3. HEATER & VENTILATION SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS LOCATOR
        3. 3. AIR FLOWS THROUGH VENTS(MODE SWITCH OPERATIONS)
        4. 4. AIR DISTRIBUTION
        5. 5. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 6810-18 MANUAL AIR CONDITIONER
        2. 6810-18 AUTOMATIC AIR CONDITIONER
      4. REMOVAL AND INSTALLATION
        1. 6810-18 TROUBLE DIAGNOSIS
        2. 6830-01 AIR DUCT ASSEMBLY
        3. 7630-08 REAR COOLER DUCT
        4. 6810-18 HEATER AND BLOWER MODULE ASSEMBLY
    4. FFH SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS LOCATOR
        3. 3. SYSTEM LAYOUT
        4. 4. FFH OPERATING PROCESS
        5. 5. COMPONENTS AND COMPOSITIONS
      3. REMOVAL AND INSTALLATION
        1. 6910-03 TROUBLE DIAGNOSIS
        2. 6910-03 FUEL PUMP
        3. 6910-03 AMBIENT TEMPERATURE SWITCH
        4. 6910-03 FFH UNIT
    5. PTC SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS LOCATOR
        3. 3. COMPONENTS
        4. 4. CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 6810-21 PTC SYSTEM
    6. AIR BAG AND SEAT BELT

      1. GENERAL
        1. 1. CAUTIONS WITH THE AIR BAG
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. FUNCTION DESCRIPTION
      3. CONFIGURATION AND FUNCTIONS
        1. 8810-05 FRONT AIR BAG
        2. 8810-07 SIDE AIR BAG
        3. 7430-01 SEAT BELT
      4. REMOVAL AND INSTALLATION
        1. 8810-05 GENERAL DIAGNOSIS
        2. 8810-05 TROUBLE DIAGNOSIS
        3. 8810-05 DIAGNOSTIC TROUBLE CODES
        4. 8810-05 DRIVER¡¯S AIR BAG MODULE
        5. 8810-08 CONTACT COIL
        6. 8810-06 PASSENGER¡¯S AIR BAG MODULE
        7. 7430-01 BELT PRETENSIONER
        8. 8810-01 AIR BAG CONTROL MODULE (SDM)
        9. 7430-01 SEAT BELT
    7. SEAT

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SEAT ARRANGEMNT
      3. CONFIGURATION AND FUNCTIONS
        1. 8510-31 SEAT POSITION/SEAT WARMER UNIT
        2. 7420-60 SEAT POSITION MEMORY SWITCH
      4. REMOVAL AND INSTALLATION
        1. 7410-01 SEAT
        2. 7410-01 SEAT
    8. SUN ROOF

      1. CONFIGURATION AND FUNCTIONS
        1. 7340-01 SUN ROOF
      2. REMOVAL AND INSTALLATION
        1. 7340-01 SUN ROOF
        2. 7340-02 MOTOR AND RELAY BOX
        3. 7340-05 GLASS PANEL
        4. 7340-04 SUN SHADE
    9. BODY INTERIOR

      1. REMOVAL AND INSTALLATION
        1. 7770-02 CONVENIENT DEVICES
        2. 7730-01 OTHER CONVENIENT DEVICES
        3. 7630-01 INTERIOR TRIM AND ROOF ASSEMBLY
        4. 7610-01 INSTRUMENT ASSEMBLY
    10. BODY EXTERIOR

      1. CONFIGURATION AND FUNCTIONS
        1. 7870-01 FRONT BUMPER
        2. 6410-01 TAILGATE
        3. 7120-03 FLIP-UP SYSTEM
        4. 6110-01 HOOD
        5. 7115-03 MOLDING
      2. REMOVAL AND INSTALLATION
        1. 6110-01 HOOD ASSEMBLY
        2. 6110-01 HOOD SHOCK ABSORBER
        3. 6110-01 HOOD LATCH AND CABLE
        4. 6110-01 HOOD HINGE ADJUSTMENT
        5. 6110-01 HOOD LATCH ADJUSTMENT
        6. 6110-01 REPLACEMENT OF HOOD INSULATION PAD
        7. 6110-30 COWL GRILLE
        8. 7910-01 RADIATOR GRILLE
        9. 7870-01 FRONT BUMPER ASSEMBLY
        10. 7115-01 FENDER
        11. 6110-14 FUEL FILLER LID OPENER
        12. 7940-04 ROOF CARRIER
        13. 7730-07 SIDE STEP
        14. 7930-01 SIDE MOLDING/WHEEL HOUSE MOLDING
        15. 8510-02 OUTSIDE REARVIEW MIRROR
        16. 8510-46 FRONT DOOR ASSEMBLY
        17. 8510-46 REAR DOOR
        18. 8510-46 DOOR TRIM
        19. 8510-46 DOOR SPEAKER
        20. 7120-03 WINDOW REGULATOR ASSEMBLY
        21. 7120-06 DOOR OPENING WEATHERSTRIP
        22. 8510-46 DOOR LOCK STRIKER
        23. 7880-01 REAR BUMPER ASSEMBLY
        24. 7880-01 BACK BEAM / REAR BUMPER
        25. 6410-01 TAILGATE CRANK
        26. 6410-01 TAILGATE
        27. 6410-01 TAILGATE GLASS
        28. 6410-01 TAILGATE AIR SPOILER
        29. 6410-01 TAILGATE LOCK ADJUSTMENT
        30. 7120-06 FRONT DOOR GLASS
        31. 7120-06 FRONT DOOR GLASS RUN AND REGULATOR
        32. 7220-06 REAR WINDOW
        33. 7220-06 REAR GLASS RUN / REGULATOR / CHANNEL
        34. 7840-01 WINDSHIELD
        35. 7840-01 FRONT QUARTER GLASS
        36. 7840-01 FRONT QUARTER GLASS
        37. 7840-01 TAILGATE GLASS
    11. BODY REPAIR

      1. GENERAL
        1. 1. VEHICLE DIMENSION
        2. 2. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 5110-01 BODY DIMENSIONS
        2. 5110-01 GAP CHART
        3. 4010-15 UNDERCOATING
        4. 4010-15 BODY MOUNTINGS
        5. 5110-01 WIRING HARNESS (DI ENGINE EQUIPPED VEHICLE)
      3. REMOVAL AND INSTALLATION
        1. 5110-01 WATERLEAK TEST
        2. 5110-01 TROUBLE DIAGNOSIS
        3. 5110-01 WATERLEAK DIAGNOSIS
  8. DIAGNOSIS

    1. ECU-GASOLINE

      1. DIAGNOSIS
        1. 1. ECU-GASOLINE
    2. ECU-DIESEL

      1. DIAGNOSIS
        1. 1. ECU-DIESEL
    3. BRAKE

      1. DIAGNOSIS
        1. 1. BRAKE
    4. AIR-BAG

      1. DIAGNOSIS
        1. 1. AIR-BAG
    5. CCCS

      1. DIAGNOSIS
        1. 1. CCCS
    6. FATC

      1. DIAGNOSIS
        1. 1. FATC
    7. FFH

      1. DIAGNOSIS
        1. 1. FFH
    8. P/TRUNK

      1. DIAGNOSIS
        1. 1. P/TRUNK
    9. RAIN SENSOR

      1. DIAGNOSIS
        1. 1. RAIN SENSOR
    10. STICS

      1. DIAGNOSIS
        1. 1. STICS
    11. TC

      1. DIAGNOSIS
        1. 1. TC
    12. TCU

      1. DIAGNOSIS
        1. 1. TCU
    13. TGS LEVER

      1. DIAGNOSIS
        1. 1. TGS LEVER


Electrical Wiring Diagram

  1. GENERAL INFORMATION

    1. GENERAL INFORMATION

      1. 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
  2. CONNECTOR/GROUND

    1. POSITION OF CONNECTOR

      1. 8201-00 POSITION OF CONNECTORS AND GROUNDS
    2. CONNECTOR

      1. 8210-02 W/H ENGINE ROOM
      2. 8210-01 W/H MAIN
      3. 8210-03 W/H FLOOR (LH)
      4. 8210-03 W/H FLOOR (RH)
      5. 8210-06 W/H DOOR (LH/RH)
      6. 8210-08 W/H RR DOOR
      7. 6810-00 W/H AIR-CON
      8. 8210-10 W/H TAIL GATE
      9. 8210-09 W/H ROOF
      10. 7410-00 W/H SEAT
  3. POWER DISTRIBUTION

    1. FUSE/RELAY

      1. 8410-02 ENGINE ROOM FUSE £¦ RELAY BOX
      2. 8410-04 I.P FUSE £¦ RELAY BOX
    2. ELECTRICITY DIVIDE

      1. 8210-02 POWER WIRING DIAGRAM (DSL)
      2. 8410-04 POWER WIRING DIAGRAM (GSL)
      3. 8410-06 POWER WIRING DIAGRAM(XDi, 2003 MODEL ~ )
  4. CIRCUIT

    1. ENGINE

      1. 1461-01 STARTING £¦ CHARGING
      2. 2820-01 PREHEATING CIRCUIT
      3. 1792-01 EGR (EXHAUST GAS RECIRCULATION) CONTROL CIRCUIT (DSL)
      4. 1491-01 ECU (ELECTRONIC CONTROL UNIT) (E23)
      5. 1491-01 ECU (ELECTRONIC CONTROL UNIT) (E28, E32)
      6. 1491-01 ECU(XDi)
      7. 8211-01 DIAGNOSIS CIRCUIT
    2. CHASSIS

      1. 3110-01 TCU(TRANSMISSION CONTROL UNIT 4-SPEED)
      2. 3110-01 TCU (5-SPEED)
      3. 3410-01 TCCU (TRANSFERCASE CONTROL UNIT)
      4. 3232-34 TOD(TORQUE ON DEMAND)
      5. 4892-01 BRAKE SYSTEM
      6. 3110-01 A/T SHIFT LOCK CIRCUIT
    3. ELECTRIC

      1. 8810-01 AIR BAG £¦ SIDE AIR-BAG CIRCUIT
      2. 8010-01 CLUSTER
      3. 8010-01 MULTI METER CIRCUIT
      4. 8611-09 RAIN SENSING WIPER CIRCUIT
      5. 7410-04 POWER SEAT CIRCUIT
      6. 7410-32 FRT SEAT WARMER(W/O MEMORY)
      7. 8410-30 POWER O/SIDE MIRROR, DEFOGGER SEAT WARMER CIRCUIT(W/ MEMORY)
      8. 8410-30 POWER O/SIDE MIRROR, DEFOGGER CIRCUIT (W/O MEMORY)
      9. 8710-01 CENTRAL DOOR LOCKING SYSTEM
      10. 7410-00 SEAT BELT, TENSION REDUCER CIRCUIT (2002 MODEL ONLY)
      11. 7410-04 PASSENGER POWER SEAT CIRCUIT
      12. 8310-10 AUTO LIGHT CONTROL CIRCUIT
      13. 8711-02 STICS ~ 2002 MODEL
      14. 8711-02 STICS 2003 MODEL
      15. 8711-02 STICS XDi
      16. 8511-05 POWER WINDOW CIRCUIT
      17. 7830-02 REAR GLASS WIPER £¦ WASHER CIRCUIT
      18. 8610-10 HORN CIRCUIT
      19. 7632-20 CIGAR LIGHTER CIRCUIT
      20. 8711-02 REKES CIRCUIT (~ 2003 MODEL)
      21. 7340-03 SUN ROOF CIRCUIT
      22. 8310-01 HEAD LAMP CIRCUIT
      23. 8310-01 HEAD LAMP LEVELING DEVICE CIRCUIT
      24. 8310-01 DRL (DAY TIME RUNNING LIGHT) UNIT (EU)
      25. 8320-01 TAIL LAMP CIRCUIT
      26. 8310-01 TURN SIGNAL £¦ HAZARD LAMP CIRCUIT
      27. 8310-23 FOG LAMP CIRCUIT
      28. 8320-01 STOP £¦ BACK UP LAMP CIRCUIT
      29. 7770-08 INTERIOR LAMP CIRCUIT
      30. 7770-03 AUTO DIMMING ROOM MIRROR CIRCUIT
      31. 8910-02 AUDIO, DIGITAL CIOCK CIRCUIT
      32. 8931-01 AUDIO(MULTI VISION)
      33. 6810-18 AIR-CON (MANUAL, DSL) ~ 2002 MODEL
      34. 6810-18 AIR-CON (MANUAL, DSL) 2004 MODEL ~
      35. 6810-18 AIR-CON (MANUAL, DSL) XDi
      36. 6810-18 FATC (FULL AUTO TEMPERATURE CONTROL) CIRCUIT DIESEL
      37. 6810-18 FATC (FULL AUTO TEMPERATURE CONTROL) CIRCUIT GASOLINE & XDi
      38. 7010-06 IMMOBILIZER (DSL)
      39. 8790-01 PARKING AID CIRCUIT
      40. 4610-00 TRAILER CONNECTOR CIRCUIT
      41. 6810-15 P.T.C HEATER(POSITIVE TEMPERATURE COEFFICIENT)
      42. 6910-01 FFH (FUEL FIRED HEATER)
      43. 4620-12 S.S.P.S