New Actyon Sports (Korando Sports) Q150 2012.01

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Service Manual

  1. VEHICLE GENERAL

    1. VEHICLE GENERAL

      1. GENERAL INFORMATION
        1. 1. DIMENSIONS
        2. 2. SPECIFICATION
    2. MODIFIED ITEMS

      1. MODIFIED ITEMS
        1. 1. EXTERIOR
        2. 2. INTERIOR
        3. 3. MAJOR CHANGES IN ENGINE (RH)
        4. 4. MAJOR CHANGES IN ENGINE (LH)
        5. 5. MAJOR CHANGES IN CHASSIS
  2. D20DTR ENGINE

    1. ENGINE GENERAL

      1. GENERAL INFORMATION
        1. 1. ENGINE LAYOUT
        2. 2. MAJOR COMPONENTS
        3. 3. ENGINE COMPARTMENT LAYOUT
        4. 4. CAUTION WHEN SERVICING THE ENGINE
        5. 5. STANDARD BOLTS SPECIFICATIONS
        6. 6. CODING AND INITIALIZATION
      2. SPECIAL SERVICE TOOLS
        1. 1. SPECIAL SERVICE TOOLS
        2. 2. NORMAL EQUIPMENTS
    2. ENGINE ASSEMBLY

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TIGHTENING TORQUE
        3. 3. CHECK AND INSPECTION
        4. 4. GUIDELINES ON ENGINE SERVICE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. BELT LAYOUT
        2. 2. VACUUM PUMP
        3. 3. ENGINE MOUNTING
        4. 4. INTAKE/EXHAUST MANIFOLD
        5. 5. CYLINDER HEAD COVER AND OIL SEPARATOR
        6. 6. CYLINDER HEAD
        7. 7. CHAIN AND GEAR DRIVE SYSTEM
        8. 8. OIL PAN
        9. 9. DUAL MASS FLYWHEEL (DMF) & DRIVE PLATE
        10. 10. PISTON/CRANKSHAFT/CYLINDER BLOCK
      3. CONFIGURATION
        1. 1115-00 ENGINE ASSEMBLY (D20DTR)
        2. 1120-01 SHORT BLOCK (D20DTR)
        3. 1127-00 CYLINDER BLOCK (D20DTR)
        4. 1130-00 CRANKSHAFT AND FLYWHEEL
        5. 1214-00 CYLINDER HEAD AND GASKET KIT(D20DTR)
        6. 1225-00 CYLINDER HEAD COVER AND CAMSHAFT(D20DTR)
        7. 1315-00 CHAIN DRIVE (D20DTR)
        8. 1336-00 TIMING CASE (D20DTR)
        9. 1350-01 BELT
        10. 1610-00 VACUUM PUMP (D20DTR)
        11. 1990-00 ENGINE MOUNTING
      4. REMOVAL AND INSTALLATION
        1. 1336-00 BELT
        2. 1610-01 VACUUM PUMP ASSEMBLY
        3. 1130-12 ISOLATION DAMPER ASSEMBLY
        4. 1990-00 ENGINE MOUNTING INSULATOR
        5. 1225-01 CYLINDER HAED COVER
        6. 1214-01 CYLINDER HEAD ASSEMBLY
        7. 1130-13 DUAL MASS FLYWHEEL (DMF) ASSEMBLY
        8. 1115-01 ENGINE ASSEMBLY
        9. 1127-01 ENGINE OVERHAUL
    3. FUEL SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAINTENANCE AND INSPECTION
        3. 3. CAUTIONS FOR DI ENGINE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM LAYOUT AND OPERATION
      3. CONFIGURATION
        1. 2210-01 FUEL TANK ASSEMBLY
        2. 2210-06 FUEL SENDER ASSEMBLY
        3. 1882-15 FUEL PIPE ASSEMBLY
        4. 1882-23 FUEL RAIL ASSEMBLY (COMMON RAIL)
        5. 1882-01 HIGH PRESSURE PUMP ASSEMBLY
        6. 2231-01 FUEL FILTER ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 2210-01 FUEL TANK ASSEMBLY
        2. 2210-06 FUEL SENDER ASSEMBLY
        3. 1882-01 HIGH PRESSURE PUMP ASSEMBLY
        4. 1882-23 FUEL RAIL ASSEMBLY
        5. 2231-01 FUEL FILTER ASSEMBLY
        6. 2231-13 FUEL FILTER ELEMENT
    4. INTAKE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT
        3. 3. INPUT/OUTPUT OF INTAKE SYSTEM
        4. 4. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 2313-01 CONFIGURATION AND FUNCTION
        2. 2330-01 INTERCOOLER
        3. 1719-40 INTAKE MANIFOLD
      4. REMOVAL AND INSTALLATION
        1. 2313-04 AIR CLEANER ELEMENT
        2. 2330-01 INTERCOOLER
        3. 1719-01 INTAKE MANIFOLD ASSEMBLY
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL INFORMATION
        1. 1. TROUBLESHOOTING
        2. 2. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1729-01 EXHAUST MANIFOLD ASSEMBLY
        2. 2412-00 EXHAUST PIPE ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1729-01 EXHAUST MANIFOLD
        2. 2412-01 EXHAUST FRONT PIPE ASSEMBLY
        3. 2412-03 MUFFLER ASSEMBLY
        4. 2412-10 EXHAUST TAIL PIPE ASSEMBLY
    6. TURBOCHARGER

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
        3. 3. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION OF E-VGT
        2. 2. COMPONENTS
        3. 3. INPUT/OUTPUT DEVICES
        4. 4. OPERATING PRINCIPLES
      3. CONFIGURATION AND FUNCTION
        1. 1914-01 TURBOCHARGER ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1914-01 TURBOCHARGER ASSEMBLY
    7. LUBRICATION SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAINTENANCE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
      3. CONFIGURATION AND FUNCTION
        1. 9210-01 ENGINE OIL
        2. 1543-01 OIL FILTER MODULE
        3. 1543-13 OIL COOLER ASSEMBLY
        4. 1543-09 ENGINE OIL FILTER ELEMENT
        5. 1533-30 OIL PRESSURE SWITCH
        6. 1533-01 OIL PUMP ASSEMBLY
        7. 1533-08 OIL PAN ASSEMBLY
        8. 1127-22 OIL INJECTION NOZZLE
      4. REMOVAL AND INSTALLATION
        1. 1543-09 ENGINE OIL FILTER ELEMENT AND ENGINE OIL CHANGE
        2. 1543-01 OIL FILTER AND COOLER MODULE
        3. 1543-13 OIL COOLER ASSEMBLY
        4. 1533-30 OIL PRESSURE SWITCH
        5. 1533-08 OIL PAN ASSEMBLY
    8. COOLING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
        3. 3. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
      3. CONFIGURATION AND FUNCTION
        1. 2112-01 RADIATOR ASSEMBLY
        2. 2112-02 PWM ELECTRIC FAN
        3. 1520-11 THERMOSTAT ASSEMBLY
        4. 1520-01 WATER PUMP ASSEMBLY
        5. 2130-07 RESERVOIR ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 9210-05 REPLENISHMENT
        2. 9210-05 AIR BLEEDING
        3. 2112-01 RADIATOR ASSEMBLY
        4. 2112-02 PWM ELECTRIC FAN
        5. 1520-11 THERMOSTAT ASSEMBLY
        6. 1520-01 WATER PUMP ASSEMBLY
        7. 1520-21 COOLANT OUTLET PORT
    9. CHARGING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 1451-01 ALTERNATOR ASSEMBLY
        2. 2610-01 BATTERY
      4. REMOVAL AND INSTALLATION
        1. 1543-09 ALTERNATOR ASSEMBLY AND PULLEY
        2. 2610-01 BATTERY
        3. 2610-05 BATTERY POSITIVE CABLE ASSEMBLY
    10. D20DTR PRE-HEATING

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM OPERATION
      3. CONFIGURATION AND FUNCTION
        1. 1413-01 GLOW PLUG
        2. 1413-18 GLOW PLUG CONTROL UNIT
      4. REMOVAL AND INSTALLATION
        1. 1413-01 GLOW PLUG
        2. 1413-18 GLOW PLUG CONTROL UNIT
    11. STARTING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1461-01 START MOTOR
      4. REMOVAL AND INSTALLATION
        1. 1461-01 START MOTOR
    12. CRUISE CONTROL

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. CONFIGURATION
        3. 3. OPERATION
      2. CONFIGURATION AND FUNCTION
        1. 8510-23 SWITCH AND SENSOR
      3. REMOVAL AND INSTALLATION
        1. 8530-03 CRUISE CONTROL ASSEMBLY
    13. E-EGR SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1793-12 E-EGR COOLER ASSEMBLY AND BYPASS VALVE
      4. REMOVAL AND INSTALLATION
        1. 1793-12 E-EGR COOLER ASSEMBLY
    14. CDPF SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT
        3. 3. INPUT/OUTPUT DEVICES
        4. 4. POST-INJECTION AND AIR MASS CONTROL
        5. 5. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 2412-00 CDPF
      4. REMOVAL ANC INSTALLATION
        1. 2412-02 CDPF ASSEMBLY
    15. ENGINE CONTROL

      1. GENERAL INFORMATION
        1. 1. ENGINE DATA LIST
      2. OVERVIEW AND OPERATINF PROCESS
        1. 1. MAJOR COMPONENTS
        2. 2. SYSTEM OPERATION
      3. CONFIGURATION AND FUNCTION
        1. 1491-01 ECU
        2. 1882-09 INJECTOR (C3I)
        3. 2330-08 HFM (HOT FILM AIR MASS SENSOR)
        4. 1432-01 T-MAP (TEMPERATURE-MANIFOLD AIR PRESSURE) SENSOR
        5. 1432-07 COOLANT TEMPERATURE SENSOR
        6. 1882-23 FUEL RAIL PRESSURE SENSOR
        7. 1882-01 FUEL TEMPERATURE SENSOR
        8. 2231-01 WATER SENSOR IN FUEL FILTER
        9. 1432-08 WIDE BAND OXYGEN SENSOR
        10. 1432-04 DIFFERENTIAL PRESSURE SENSOR
        11. 1432-17 EGT (EXHAUST GAS TEMPERATURE) SENSOR
        12. 1793-01 E-EGR (ELECTRIC-EXHAUST GAS RECIRCULATION) VALVE
        13. 1719-16 ELECTRONIC THROTTLE BODY
        14. 1432-14 EGR BYPASS SOLENOID VALVE
        15. 1719-02 VARIABLE SWIRL ACTUATOR
        16. 1914-01 E-VGT CONTROL ACTUATOR
        17. 1432-03 CAMSHAFT POSITION SENSOR
        18. 1127-35 CRANKSHAFT POSITION SENSOR
        19. 2010-01 ACCELERATOR PEDAL POSITION SENSOR
        20. 1882-21 INLET METERING VALVE (IMV)
        21. 1432-05 KNOCK SENSOR
      4. REMOVAL AND INSTALLATION
        1. 1491-01 ECU (D20DTR)
        2. 1882-09 INJECTOR
        3. 2330-08 HFM (HOT FILM AIR-MASS) SENSOR
        4. 1432-01 T-MAP (TEMPERATURE-MANIFOLD AIR PRESSURE) SENSOR
        5. 1432-07 COOLANT TEMPERATURE SENSOR
        6. 1432-08 WIDE BAND OXYGEN SENSOR
        7. 1432-04 DIFFERENTIAL PRESSURE SENSOR
        8. 1432-17 EGT (EXHAUST GAS TEMPERATURE) SENSOR
        9. 1793-01 E-EGR (ELECTRIC-EXHAUST GAS RECIRCULATION) VALVE ASSEMBLY
        10. 1719-16 ELECTRIC THROTTLE BODY
        11. 1432-14 E-EGR BYPASS SOLENOID VALVE
        12. 1729-02 VARIABLE SWIRL ACTUATOR
        13. 1432-03 CAMSHAFT POSITION SENSOR
        14. 1127-35 CRANKSHAFT POSITION SENSOR
        15. 2010-01 ACCELERATOR PEDAL POSITION MODULE
        16. 1882-01 IMV (INLET METERING VALVE)
        17. 1432-05 KNOCK SENSOR
  3. G23D(EU4) ENGINE

    1. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. DESCRIPTION AND OPERATION
        2. 2. G23D ENGINE ASSEMBLY
        3. 3. G23D ENGINE STRUCTURE
        4. 4. DIAGNOSTIC INFORMATION AND PROCEDURE
        5. 5. GENERAL DIAGNOSIS
        6. 6. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1113-01 CRANKCASE VENTILATION SYSTEM
        2. 1532-00 OIL CIRCULATION
      3. REMOVAL AND INSTALLATION
        1. 1113-01 ENGINE ASSEMBLY
        2. 1452-01 ALTERNATOR
        3. 1113-01 EINGINE MOUNT
        4. 1130-07 POLY V-BELT
        5. 1130-07 POLY V-BELT INSPECTION
        6. 1332-18 TENSIONING DEVICE
        7. 1332-18 TENSIONING DEVICE SHOCK ABSORBER
        8. 1221-01 CYLINDER HEAD COVER
        9. 1221-02 CYLINDER HEAD FRONT COVER
        10. 1221-02 CYLINDER HEAD
        11. 1332-01 TIMING GEAR CASE COVER
        12. 1124-17 CRANKSHAFT SEALING REAR COVER
        13. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        14. 1131-02 CRANKSHAFT FRONT RADIAL SEAL
        15. 1124-16 CRANKSHAFT REAR RADIAL SEAL
        16. 1130-01 CRANKSHAFT
        17. 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
        18. 1130-09 FLYWHEEL/ DRIVE PLATE
        19. 1311-31 CAMSHAFT ADJUSTER
        20. 1221-21 CAMSHAFT
        21. 1221-21 INSPECTION AND ADJUSTMENT OF CAMSHAFT TIMING POSITION
        22. 1211-32 VALVE SPRING
        23. 1211-30 VALVE STEM SEAL
        24. 1532-19 CHAIN TENSIONER
        25. 1311-01 TIMING CHAIN
        26. 1311-04 TENSIONING RAIL
        27. 1311-09 CYLINDER HEAD GUIDE RAIL
        28. 1311-05 CRANKCASE GUIDE RAIL
        29. 1130-04 CRANKSHAFT SPROCKET
        30. 1130-20 PISTON
        31. 1130-13 CONNECTING ROD
        32. 1130-21 PISTON RING
        33. 1532-24 OIL PAN
        34. 1532-00 ENGINE OIL AND OIL FILTER ELEMENT
        35. 1532-00 OIL PUMP
        36. 1532-00 OIL PRESSURE RELIEF VALVE
        37. 1532-00 OIL NON-RETURN VALVE
        38. 1532-00 OIL DIPSTICK GUIDE TUBE
        39. 1311-31 REPAIR OF CORE PLUGS IN CRANKCASE
        40. 1124-01 CYLINDER BORE
        41. 1311-31 CRANKCASE MATING SURFACE
        42. 1211-02 CYLINDER HEAD MATING SURFACE
    2. ENGINE INTAKE SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1713-08 RESONANCE FLAP
        2. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
      3. REMOVAL AND INSTALLATION
        1. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
        2. 1713-03 INTAKE MANIFOLD
    3. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION
      3. REMOVAL AND INSTALLATION
        1. 2420-01 EXHAUST LINE
    4. ENGINE COOLING SYSTEM

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENT LOCATOR
        2. 2. DESCRIPTION AND OPERATION
        3. 3. PWM (PULSE WIDTH MODULATION) ELECTRIC FAN OPERATION
      3. REMOVAL AND INSTALLATION
        1. 2110-01 DTC FOR PWM ELECTRIC FAN
        2. 2110-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        3. 2110-01 REPAIR INSTRUCTIONS ON-VEHICLE SERVICE
        4. 1522-18 WATER PUMP
        5. 1522-10 THERMOSTAT AND THERMOSTAT HOUSING ASSEMBLY
        6. 2110-00 PWM CONTROLLER UNIT
        7. 2110-07 PWM ELECTRIC FAN AND SHROUD ASSEMBLY
    5. ENGINE ELECTRICAL SYSTEM

      1. GENERAL
        1. 1. DIAGNOSTIC INFORMATION AND PROCEDURE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION
      3. REMOVAL AND INSTALLATION
        1. 1452-01 GENERATOR REPAIR INSTRUCTIONS
        2. 1462-01 STARTER REPAIR INSTRUCTIONS
        3. 2610-01 BATTERY REPAIR INSTRUCTIONS
        4. 1440-01 SPARK PLUG AND IGNITION COIL REPAIR INSTRUCTIONS
    6. CRUISE CONTROL

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. CONFIGURATION
        3. 3. OPERATION
      2. CONFIGURATION AND FUNCTION
        1. 8510-23 SWITCH AND SENSOR
      3. REMOVAL AND INSTALLATION
        1. 8530-03 CRUISE CONTROL ASSEMBLY
  4. ELECTRICAL

    1. FUSE

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. MOUNTING LOCATION
        3. 3. CAPACITY & NAME OF FUSE & RLY IN ENGINE COMP.
        4. 4. CAPACITY & NAME OF INTERIOR FUSE AND RELAY
        5. 5. OPERATING PROCESS OF ICM BOX
      2. CONFIGURATION AND FUNCTIONS
        1. 8410-02 CONFIG OF PCB IN ICM BOX & FUNC. OF CONN.
        2. 8410-02 CIRCUIT FOR FUSE & RLY BOX IN ENG. COMP.
        3. 8410-04 CIRCUIT FOR INT FUSE & RLY BOX ON D/SIDE
        4. 8402-06 CIRCUIT FOR INT FUSE & RLY BOX ON P/SIDE
      3. REMOVAL AND INSTALLATION
        1. 8410-08 ICM BOX
        2. 8410-02 ENGINE COMPARTMENT FUSE BOX
    2. STICS

      1. GENERAL
        1. 1. PERFORMANCE AND SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. FUNCTIONS AND SPECIFICATIONS
        3. 3. STICS CONTROL REGARDING THEFT WARNING ALARM
        4. 4. WIRING DIAGRAM
        5. 5. REKES KEY CODING
      3. REMOVAL AND INSTALLATION
        1. 7010-06 RKSTICS/STICS
    3. IMMOBILIZER

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM CONFIGURATION
        2. 2. OVERVIEW
        3. 3. FUNCTIONS OF IMMOBILIZER & RECHARGEABLE KEY
        4. 4. START FUNCTION
        5. 5. REKES OPERATION LOGIC
      2. REMOVAL AND INSTALLATION
        1. 7010-06 REPLACING RECHARGEABLE KEY ELECTRIC HEAD
        2. 7010-06 REKES KEY CODING
        3. 7010-06 IMMOBILIZER UNIT
    4. CLUSTER

      1. GENERAL
        1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. DESCRIPTIONS OF INDICATOR DISPLAY
        2. 2. CONFIGURATION
        3. 3. WARNING LIGHTS AND INDICATORS
        4. 4. SELF-DIAGNOSIS CHECK
        5. 5. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 8210-01 CLUSTER
    5. LAMP

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 8310-01 FRONT LAMPS
        2. 8320-01 TAIL LAMP ASSEMBLY
        3. 8620-01 CIRCUIT DIAGRAM FOR TAIL LAMP
        4. 7770-20 INTERIOR LAMPS
      3. REMOVAL AND INSTALLATION
        1. 8310-01 HEADLAMPS
        2. 8310-10 FOG LAMP / DRL
        3. 8310-13 SIDE REPEATER
        4. 8320-01 REAR COMBINATION LAMP
        5. 7770-20 INTERIOR LAMPS
        6. 8310-01 HOW TO ADJUST HEADLAMP & FOG LAMP AIMING
    6. SWITCH

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
      3. CONFIGURATION AND FUNCTIONS
        1. 8510-41 CENTER FASCIA SWITCH
        2. 8510-44 SEAT HEATING SWITCH
        3. 8510-42 4WD CONTROL SWITCH
        4. 8510-52 O/S REARVIEW MIRROR SWITCH BEZEL ASSEMBLY
        5. 7770-20 OVERHEAD CONSOLE SWITCH
        6. 8510-05 POWER WINDOW MAIN SWITCH
        7. 8510-01 AUDIO SWITCHES ON STEERING WHEEL
        8. 7610-54 CIRCUIT FOR CIGAR LIGHTER/POWER SOCKET
        9. 8510-21 MULTIFUNCTION SWITCH
        10. 8610-06 HORN (INCLUDING THEFT DETERRENT HORN)
      4. REMOVAL AND INSTALLATION
        1. 8510-41 CENTER FASCIA SWITCH
        2. 8610-08 DIGITAL CLOCK
        3. 8510-52 O/S REARVIEW MIRROR SWITCH BEZEL ASSEMBLY
        4. 7770-20 OVERHEAD CONSOLE SWITCH
        5. 8510-05 POWER WINDOW MAIN SWITCH
        6. 8510-01 AUDIO SWITCHES ON STEERING WHEEL SWITCH
        7. 8632-16 CIGAR LIGHTER
        8. 7610-54 POWER SOCEKT
        9. 8511-21 MULTIFUNCTION SWITCH
        10. 8610-06 HORN (INCLUDING THEFT DETERRENT HORN)
    7. WIPER

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. CONFIGURATION (INCLUDING RAIN SENSOR)
        3. 3. FUNCTIONS
        4. 4. CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 7810-01 HOW TO CORRECT ANGLE OF FRONT WIPER ARE
        2. 7810-01 FRONT WIPER ASSEMBLY
        3. 7820-01 RESERVOIR TANK
        4. 7820-22 NOZZLE AND HOSE
    8. RAIN SENSOR

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. FUNCTIONS OF RAIN SENSING WIPER
        3. 3. OPERATION MODE OF RAIN SENSING WIPER SYSTEM
      2. CONFIGURATION AND FUNCTIONS
        1. 8610-09 FUNCTIONS
        2. 8610-09 RELATED CIRCUIT
        3. 8610-09 SENSOR CONTROL
      3. REMOVAL AND INSTALLATION
        1. 8610-09 TROUBLESHOOTING
        2. 8610-09 RAIN SENSOR
    9. PAS

      1. GENERAL
        1. 1. COMPONENT SPECIFICATIONS
        2. 2. CAUTIONS FOR OPERATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. GENERAL INFORMATION
        2. 2. ALARM INTERVAL
        3. 3. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 8790-03 PAS SENSOR
        2. 8790-03 PAS UNIT
        3. 8790-03 PIEZO BUZZER FOR PAS
    10. AUDIO SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. LAYOUT
        2. 2. SWITCH
      3. CONFIGURATION AND FUNCTION
        1. 8910-02 AUDIO ASSEMBLY
        2. 8610-46 USB AND AUX JACK
        3. 8610-26 MICRO-POLE ANTENNA
        4. 8510-01 AUDIO SWITCH ON STEERING WHEEL
      4. REMOVAL AND INSTALLATION
        1. 8910-02 AUDIO ASSEMBLY
        2. 8610-46 USB AND AUX MODULE
        3. 8910-08 HANDSFREE MICROPHONE
        4. 8510-01 AUDIO SWITCH ASSEMBLY ON STEERING WHEEL
        5. 8610-22 FRONT DOOR SPEAKER
        6. 8610-22 REAR DOOR SPEAKER
        7. 8910-26 MICRO-POLE ANTENNA
  5. CHASSIS

    1. DSI 6 A/T

      1. GENERAL
        1. 1. GENERAL INFORMATION
        2. 2. FEATURES AND SPECIFICATIONS
        3. 3. TIGHTENING TORQUE
        4. 4. SHIFT PATTERN DIAGRAM
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. FEATURES
        3. 3. MODE DESCRIPTIONS
        4. 4. LIMP HOME MODE
        5. 5. ELECTRONIC CONTROL SYSTEM
        6. 6. POWER FLOW
      3. CONFIGURATION AND FUNCTION
        1. 3722-01 TGS LEVER
        2. 3680-01 DSI M78 6-SPEED A/T ASSEMBLY
        3. 3683-01 VALVE BODY
        4. 3110-01 TCU
        5. 3682-18 INHIBITOR SWITCH
      4. REMOVAL AND INSTALLATION
        1. 9210-02 FLUID LEVEL INSPECTION
        2. 3680-01 A/T ASSEMBLY
        3. 3683-01 VALVE BODY ASSEMBLY
        4. 3110-01 TCU
        5. 3722-01 TGS LEVER
        6. 3682-18 INHIBITOR SWITCH
        7. 3110-01 TROUBLE DIAGNOSIS CODE
    2. 6 M/T

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. SPECIAL SERVICE TOOLS
        3. 3. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
        3. 3. SHIFTING MECHANISM
      3. CONFIGURATION AND FUNCTION
        1. 3170-01 MOUNTING LOCATION
        2. 3170-01 MANUAL TRANSMISSION ASSEMBLY
        3. 3170-01 GEAR ARRANGEMENT
        4. 3116-25 NEUTRAL SWITCH
        5. 3116-29 BACKUP LAMP SWITCH
      4. REMOVAL AND INSTALLATION
        1. 3170-01 TROUBLESHOOTING
        2. 3170-01 OIL CHECK AND CHANGE
        3. 3170-01 MANUAL TRANSMISSION ASSEMBLY
        4. 3170-01 OVERHAUL OF MANUAL TRANSMISSION
    3. 5 M/T

      1. GENERAL
        1. 1. OVERVIEW AND CHARACTERISTICS OF MANUAL TRANSMISSION
        2. 2. SPECIFICATIONS AND TIGHTENING TORQUE OF MANUAL TRANSMISSION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. MANUAL TRANSMISSION SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 3170-01 MANUAL TRANSMISSION LOCATION
        2. 3170-01 MANUAL TRANSMISSION SYSTEM COMPONENTS
        3. 3170-01 SHIFTING MECHANISM
      4. REMOVAL AND INSTALLATION
        1. 3170-01 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 3170-01 OIL CHECK/CHANGE OF MANUAL TRANSMISSION
        3. 3170-01 MANUAL TRANSMISSION
        4. 3170-01 MANUAL TRANSMISSION OVERHAUL
        5. 3660-01 TRANSMISSION ADAPTER
        6. 3170-01 SHIM ADJUSTMENT
    4. CLUTCH

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SATIC
        3. 3. DUAL MASS FLYWHEEL (DMF)
      3. CONFIGURATION
        1. 3010-01 CLUTCH ASSEMBLY
        2. 3020-01 CLUTCH MASTER CYLINDER
        3. 3202-04 CLUTCH FLUID CHAMBER
        4. 3030-01 CLUTCH PEDAL
        5. 3030-01 CIRCUIT DIAGRAM OF INTERLOCK SWITCH
      4. REMOVAL AND INSTALLATION
        1. 3010-00 TROUBLESHOOTING
        2. 3020-00 AIR BLEEDING
        3. 3010-00 INSPECTION AND MAINTENANCE
        4. 3010-01 CLUTCH ASSEMBLY
        5. 3061-14 CONCENTRIC SLAVE CYLINDER
        6. 3020-01 CLUTCH MASTER CYLINDER
        7. 3020-04 CLUTCH RELEASE CHAMBER
        8. 3030-01 CLUTCH PEDAL
    5. PROPELLER SHAFT

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
      3. CONFIGURATION AND FUNCTION
        1. 1. CONFIGURATION
        2. 2. COMPONENT
      4. REMOVAL AND INSTALLATION
        1. 3310-00 TROUBLE DIAGNOSIS
        2. 3310-01 FRONT PROPELLER SHAFT (4WD)
        3. 3310-02 REAR PROPELLER SHAFT
    6. AXLE

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTION
        1. 4120-01 FRONT AXLE ASSEMBLY
        2. 4210-01 REAR AXLE ASSEMBLY
      3. REMOVAL AND INSTALLATION
        1. 4210-00 TROUBLE DIAGNOSIS
        2. 4110-07 FRONT DRIVE SHAFT (4WD)
        3. 4110-08 REPLACEMENT OF BOOT IN DRIVE SHAFT
        4. 4120-01 FRONT AXLE ASSEMBLY
        5. 4210-42 REAR AXLE SHAFT (DISC TYPE)
        6. 4210-01 REAR AXLE ASSEMBLY
    7. T/C

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. SYSTEM LAYOUT
        4. 4. IWE LOCKING HUB SYSTEM
        5. 5. POWER FLOW
      3. CONFIGURATION AND FUNCTION
        1. 3240-01 PART-TIME TRANSFER CASE
        2. 3241-00 EXPLODED VIEW OF SHAFT
        3. 3242-00 EXPLODED VIEW OF TRANSFER CASE
        4. 4116-01 IWE SYSTEM
        5. 8510-47 4WD MODE SWITCH
        6. 3242-43 SHIFT MOTOR
        7. 3410-01 TCCU
      4. REMOVAL AND INSTALLATION
        1. 3240-01 TROUBLESHOOTING
        2. 3240-01 OIL LEVEL CHECK AND CHANGE
        3. 4116-01 VACUUM LOCKING HUB CHECK
        4. 3240-01 TRANSFER CASE ASSEMBLY
        5. 3242-43 SHIFT MOTOR
        6. 4116-01 LOCKING HUB ACTUATOR
        7. 4115-06 IWE(INTEGRATED WHEEL END)
        8. 4116-05 VACUUM SOLENOID VALVE
        9. 3410-01 TCCU
        10. 8510-47 4WD MODE SWITCH
        11. 3410-01 SELF-DIAGNOSIS TEST
        12. 3410-01 TCCU
    8. SUSPENSION SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. WHEEL ALIGNMENT
        3. 3. SYSTEM LAYOUT AND TIGHTENING TORQUE OF FRONT
        4. 4. SYSTEM LAYOUT AND TIGHTENING TORQUE OF REAR
        5. 5. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SUSPENSION
        2. 2. FRONT SUSPENSION (DOUBLE WISHBONE)
        3. 3. REAR SUSPENSION (MULTI LINK TYPE)
        4. 4. WHEEL ALIGNMENT
      3. CONFIGURATION AND FUNCTION
        1. 4411-01 FRONT SHOCK ABSORBER ASSEMBLY
        2. 4410-10 FRONT UPPER ARM ASSEMBLY
        3. 4410-01 FRONT LOWER ARM ASSEMBLY
        4. 4420-01 FRONT STABILIZER BAR ASSEMBLY
        5. 4411-02 FRONT COIL SPRING
        6. 4511-04 REAR SHOCK ABSORBER
        7. 4510-05 REAR UPPER/LOWER ARM
        8. 4510-22 LATERAL ROD
        9. 4511-01 REAR COIL SPRING
        10. 4510-13 RAER STABILIZER BAR
      4. REMOVAL AND INSTALLATION
        1. 4410-10 FRONT SUSPENSION - UPPER ARM
        2. 4411-01 FRONT SUSPENSION - SHOCK ABSORBER
        3. 4411-02 FRONT SUSPENSION - COIL SPRING
        4. 4420-01 FRONT SUSPENSION - STABILIZER BAR
        5. 4410-01 FRONT SUSPENSION - LOWER ARM
        6. 4510-13 REAR SUSPENSION - STABILIZER BAR
        7. 4510-05 REAR SUSPENSION - LOWER ARM AND UPPER ARM
        8. 4511-04 REAR SUSPENSION - SHOCK ABSORBER
        9. 4511-01 REAR SUSPENSION - COIL SPRING
    9. BRAKE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. SYSTEM OVERVIEW
        3. 3. TROUBLESHOOTING
        4. 4. AIR BLEEDING
        5. 5. BRAKE SYSTEM CHECK
        6. 6. COMPONENTS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM LAYOUT
        3. 3. PARKING BRAKE
        4. 4. HYDRAULIC CIRCUIT
        5. 5. CIRCUIT DIAGRAM OF STOP LAMP
      3. CONFIGURATION AND FUNCTION
        1. 4850-01 BRAKE MASTER CYLINDER ASSEMBLY
        2. 4850-02 BRAKE BOOSTER ASSEMBLY
        3. 4803-01 FRONT BRAKE CALIPER ASSEMBLY
        4. 4115-01 FRONT BRAKE DISC
        5. 4830-02 BRAKE PAD
        6. 4841-01 REAR BRAKE CALIPER ASSEMBLY
        7. 4910-01 PARKING BRAKE
      4. REMOVAL AND INSTALLATION
        1. 4850-09 BRAKE BOOSTER VACUUM HOSE
        2. 4850-01 MASTER CYLINDER AND BOOSTER
        3. 4810-01 BRAKE PEDAL
        4. 4810-08 STOP LAMP SWITCH
        5. 4830-01 FRONT BRAKE CALIPER/DISC
        6. 4830-02 FRONT BRAKE PAD
        7. 4841-01 REAR BRAKE CALIPER/DISC
        8. 4841-02 REAR BRAKE PAD
        9. 4910-01 PARKING BRAKE ASSEMBLY
        10. 4841-15 PARKING BRAKE LINING (SHOE)
    10. ABS

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. OPERATING FREQUENCY
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM OVERVIEW
        2. 2. COMPONENT
        3. 3. ABS CONTROL LOGIC
        4. 4. WARNING LAMPS
        5. 5. SYSTEM OPERATION
        6. 6. HYDRAULIC CIRCUIT OF ABS
        7. 7. CIRCUIT DIAGRAM
      3. CONFIGURATION
        1. 4892-01 HECU (HYDRAULIC £¦ ELECTRONIC CONTROL UNIT)
        2. 4890-01 ACTIVE WHEEL SPEED SENSOR (4WD)
        3. 4890-09 G-SENSOR(ONLY FOR ABS 4WD EQUIPPED VEHICLE)
        4. 0000-00 TROUBLE DIAGNOSIS
      4. REMOVAL AND INSTALLATION
        1. 4892-01 HECU
        2. 0000-00 AIR BLEEDING
        3. 4890-01 FRONT ACTIVE WHEEL SPEED SENSOR
        4. 4890-02 REAR ACTIVE WHEEL SPEED SENSOR
        5. 4890-09 G-SENSOR (LONGITUDINAL ACCELERATION SENSOR)
    11. ESP

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. SYSTEM LAYOUT
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS
        3. 3. PRECAUTIONS
        4. 4. WARNING LAMPS
        5. 5. SYSTEM DESCRIPTION
        6. 6. HYDRAULIC CIRCUIT OF ESP
        7. 7. CIRCUIT DIAGRAM
      3. CONFIGURATION
        1. 4892-01 HECU (Hydraulic & Electronic Control Unit)
        2. 4890-10 SENSOR CLUSTER
        3. 5810-22 STEERING WHEEL ANGLE SENSOR (SWAS)
        4. 8510-56 ESP OFF SWITCH
        5. 4890-01 ACTIVE WHEEL SPEED SENSOR (4WD)
        6. 0000-00 TROUBLE DIAGNOSIS
      4. REMOVAL AND INSTALLATION
        1. 4892-01 HECU
        2. 0000-00 AIR BLEEDING
        3. 4890-10 SENSOR CLUSTER
        4. 4890-01 FRONT ACTIVE WHEEL SPEED SENSOR
        5. 4890-02 REAR ACTIVE WHEEL SPEED SENSOR
        6. 8510-22 STEERING WHEEL ANGLE SENSOR
        7. 8510-56 ESP OFF SWITCH
        8. 4850-01 MASTER CYLINDER AND BOOSTER
    12. STEERING

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. SYSTEM LAYOUT
        3. 3. TROUBLESHOOTING
        4. 4. INSPECTION AND MAINTENANCE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. SYSTEM LAYOUT
      3. CONFIGURATION
        1. 4610-01 STEERING WHEEL ASSEMBLY
        2. 4610-06 STEERING COLUMN SHAFT ASSEMBLY
        3. 4610-07 LOWER SHAFT ASSEMBLY
        4. 4620-01 STEERING GEAR ASSEMBLY
        5. 4711-01 POWER STEERING PUMP
        6. 4640-00 STEERING OIL PIPES AND HOSES
      4. REMOVAL AND INSTALLATION
        1. 4711-01 POWER STEERING PUMP
        2. 4640-01 POWER STEERING OIL PIPE
        3. 4610-06 STEERING COLUMN SHAFT
        4. 4610-07 LOWER SHAFT COLUMN
        5. 4620-01 STEERING GEAR BOX
    13. WHEEL £¦ TIRE

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. APPEARANCE OF WHEEL
        3. 3. TROUBLE DIAGNOSIS
        4. 4. INSPECTION
        5. 5. COMPONENTS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. ABNORMAL TIRE SYMPTOM
        3. 3. WHEEL BALANCE
      3. CONFIGURATION AND FUNCTION
        1. 4170-00 CONFIGURATION
      4. REMOVAL AND INSTALLATION
        1. 4170-00 WHEEL AND TIRE
  6. BODY

    1. AIR CONDITIONING SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. COMPONENTS
        3. 3. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM LAYOUT (EXTERIOR)
        2. 2. SYSTEM LAYOUT (INTERIOR)
        3. 3. VENTILATION SYSTEM
        4. 4. A/C MODULE
        5. 5. A/C INPUT/OUTPUT DIAGRAM
        6. 6. A/C COOLING CYCLE
        7. 7. A/C CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 6810-20 HEATER AND A/C CONTROL ASSEMBLY..
        2. 6810-10 DUCT TEMPERATURE SENSOR
        3. 6810-24 THERMO AMP SENSOR
        4. 6810-06 RESISTOR
        5. 6810-12 MODE DOOR ACTUATOR
        6. 6810-11 AIR MIX DOOR ACTUATOR
        7. 6810-02 AIR SOURCE DOOR ACTUATOR
        8. 6810-15 PTC ASSEMBLY
        9. 8510-64 SUN-LOAD SENSOR
        10. 6810-23 INCAR SENSOR ASSEMBLY
        11. 8510-14 AMBIENT TEMPERATURE SENSOR
      4. REMOVAL AND INSTALLATION
        1. 6810-03 AIR FILTER
        2. 6810-20 HEATER AND A/C CONTROLLER ASSEMBLY
        3. 6810-06 RESISTOR
        4. 6810-05 BLOWER MOTOR ASSEMBLY
        5. 6810-01 A/C MODULE
        6. 5810-10 DUCT TEMPERATURE SENSOR
        7. 5810-24 THERMO AMP SENSOR
        8. 6810-02 MODE DOOR
        9. 6810-11 AIR MIX DOOR ACTUATOR
        10. 6810-15 PTC SYSTEM
        11. 6830-01 AIR DUCT ASSEMBLY
        12. 7610-12 VENT GRILLE ASSEMBLY
        13. 6820-01 CONDENSER ASSEMBLY
        14. 6820-19 RECEIVER DRIER
        15. 6820-18 A/C HOSE AND PIPE
    2. AIR BAG SYSTEM

      1. GENERAL
        1. 1. CAUTIONS FOR AIR BAG OPERATION
        2. 2. OPERATING RANGE
        3. 3. GENERAL WARNINGS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. CONFIGURATION
        3. 3. OPERATION PROCESS
        4. 4. DEPLOYMENT
        5. 5. AIR BAG WARNING LAMP OPERATIONAL CONDITIONS
        6. 6. CIRCUIT DIAGRAM
      3. CONFIGURATON AND FUNCTION
        1. 8810-00 CONFIGURATION
        2. 8810-06 PASSENGER AIR BAG (PAB)
        3. 8810-01 AIR BAG UNIT (SDM)
        4. 7430-01 SEAT BELT PRETENSIONER
        5. 0000-00 DIAGNOSTIC CODE
      4. REMOVAL AND INSTALLATION
        1. 8810-03 DRIVER AIR BAG
        2. 8810-21 CONTACT COIL
        3. 8810-06 PASSENGER AIR BAG
        4. 8810-01 AIR BAG UNIT
    3. SEAT / SEAT BELT

      1. OVERVIEW ANS OPERATING PROCESS
        1. 1. FRONT SEAT
      2. COMPONENT
        1. 7410-01 FRONT SEAT
        2. 7410-01 COMPOSITION OF FRONT SEAT
        3. 7510-01 REAR SEAT
        4. 7510-01 COMPOSITION OF REAR SEAT
        5. 7430-00 FRONT SEAT BELT
        6. 7530-00 REAR SEAT BELT
        7. 7430-01 LAYOUT OF SEAT BELTS
        8. 7510-08 CHILD RESTRAINT SYSTEM (ISOFIX)
      3. REMOVAL AND INSTALLATION
        1. 7410-01 DRIVER SEAT ASSEMBLY
        2. 7410-01 PASSENGER SEAT ASSEMBLY
        3. 7510-01 RAER SEAT ASSEMBLY
        4. 7430-01 FRONT SEAT BELT
        5. 7530-01 REAR SEAT BELT (3-POINT)
        6. 7530-04 REAR SEAT BELT (2-POINT)
    4. SUNROOF

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. CAUTIONS WHEN WORKING
        3. 3. CAUTIONS FOR OPERATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM LAYOUT
        2. 2. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTIONS
        1. 7340-00 COMPONENTS
        2. 7340-02 SUNROOF CONTROL UNIT (SCU)
      4. REMOVAL AND INSTALLATION
        1. 7340-00 TOUBLESHOOTING
        2. 7770-30 SUNROOF SWITCH ASSEMBLY
        3. 7340-02 SUNROOF CONTROL UNIT (SCU)/MOTOR
        4. 7340-02 WIND DEFLECTOR
        5. 7340-04 SUNROOF GLASS PANEL ASSEMBLY
        6. 7340-01 SUNROOF ASSEMBLY
        7. 7340-05 ROLLER BLIND ASSEMBLY
    5. BODY INTERIOR

      1. CONFIGURATION
        1. 7115-03 FRONT DOOR TRIM
        2. 7120-02 POWER WINDOW FRONT MOTOR ASSEMBLY
        3. 7121-01 FRONT DOOR BODY SIDE WEATHER STRIP
        4. 7210-01 REAR DOOR LATCH £¦ CBLE ASSEMBLY
        5. 7215-03 REAR DOOR TRIM ASSEMBLY
        6. 7220-01 REAR POWER WINDOW MOTOR ASSEMBLY
        7. 7221-01 REAR DOOR BODY SIDE WEATHER STRIP
        8. 7730-01 PILLAR TRIM ASSEMBLY
        9. 7740-01 REAR BACK CENTER UPPER TRIM ASSEMBLY
        10. 7330-01 HEAD LINING ASSEMBLY
        11. 7610-01 INSTRUMENT PANEL ASSEMBLY
        12. 7632-01 CONSOLE ASSEMBLY
      2. REMOVAL AND INSTALLATION
        1. 7115-01 FRONT DOOR TRIM ASSEMBLY
        2. 7870-01 FRONT WINDOW REGULATOR ASSEMBLY
        3. 7215-01 REAR DOOR TRIM ASSEMBLY
        4. 7220-01 REAR WINDOW REGULATOR ASSEMBLY
        5. 7730-01 A-PILLAR TRIM ASSEMBLY
        6. 7870-04 B-PILLAR TRIM ASSEMBLY
        7. 7730-09 QUARTER TRIM ASSEMBLY
        8. 7740-01 REAR TRIM ASSEMBLY
        9. 7870-01 SUN VISOR ASSEMBLY
        10. 7770-20 OVERHEAD CONSOLE LAMP ASSEMBLY
        11. 7330-10 GRIP HANDLE
        12. 7330-01 HEAD LINING ASSEMBLY
        13. 7610-27 GLOVE BOX ASSEMBLY
        14. 7630-01 CENTER CONSOLE ASSEMBLY (A/T)
        15. 7632-01 CENTER CONSOLE ASSEMBLY (M/T)
        16. 7610-01 INSTRUMENT PANEL ASSEMBLY
    6. BODY EXTERIOR

      1. CONFIGURATION
        1. 5110-01 WHITE BODY
        2. 5210-01 SIDE OUTER PANEL
        3. 5250-01 DECK SIDE STRUCTURE PANEL COMPLETE
        4. 5510-01 ROOF PANEL
        5. 5610-01 FRONT FLOOR PANEL ASSEMBLY
        6. 5620-01 REAR FLOOR PANEL ASSEMBLY
        7. 5630-01 DECK FLOOR PANEL COMPLETE
        8. 5710-01 FRONT END PANEL ASSEMBLY
        9. 5720-01 FRONT APRON PANEL ASSEMBLY
        10. 5730-01 DASH £¦ COWL PANEL ASSEMBLY
        11. 6110-01 HOOD PANEL ASSEMBLY
        12. 6210-01 FRONT DOOR PANEL ASSEMBLY
        13. 6310-01 REAR DOOR PANEL ASSEMBLY
        14. 6410-01 TAILGATE PANEL £¦ HINGE ASSEMBLY
        15. 7870-01 FRONT BUMPER FASCIA
        16. 7880-01 REAR BUMPER FASCIA
        17. 7850-01 OUTSIDE REARVIEW MIRROR ASSEMBLY
        18. 7910-01 RADIATOR GRILLE
        19. 7930-01 SIDE BODY MOLDING
        20. 7910-04 DECK TRIM ASSEMBLY
        21. 0000-00 TRAILER TOWING
      2. REMOVAL AND INSTALLATION
        1. 6110-01 HOOD PANEL ASSEMBLY
        2. 6110-04 HOOD INSULATOR
        3. 6110-06 HOOD LATCH ASSEMBLY
        4. 6210-01 FRONT DOOR PANEL ASSEMBLY
        5. 6310-01 REAR DOOR PANEL ASSEMBLY
        6. 6410-01 COMPONENTS IN TAILGATE
        7. 6410-01 TAILGATE PANEL ASSEMBLY
        8. 6410-02
        9. 7850-01 OUTSIDE REARVIEW MIRROR
        10. 7870-01 FRONT BUMPER ASSEMBLY
        11. 7870-01 FENDER PANEL
        12. 7880-01 REAR BUMPER ASSEMBLY
        13. 7910-01 RADIATOR GRILLE
        14. 7930-10 SIDE SILL GARNISH ASSEMBLY
        15. 7980-04 DECK ASSEMBLY
    7. BODY REPAIR

      1. GENERAL INFORMATION
        1. 1. DIMENSIONS
        2. 2. LIFTING POINTS
        3. 3. DESIGN FOR IMPROVING NVH
      2. CONFIGURATION
        1. 4110-01 DIMENSIONS OF FRAME
        2. 5110-01 WHITE BODY
        3. 5110-01 MAHOR GAPS


Electrical Wiring Diagram

  1. GENERAL INFORMATION

    1. GENERAL INFORMATION

      1. 1. DIMENSIONS
      2. 2. SPECIFICATION
    2. ELECTRIC DEVICE GENERAL INFORMATION

      1. 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
  2. CONNECTOR/GROUND

    1. WIRING

      1. 0000-00 WIRING HARNESS, COMPONENTS LOCATION
  3. POWER DISTRIBUTION

    1. FUSE/RELAY

      1. 8410-00 ENGINE ROOM FUSE / RELAY BOX
      2. 8410-00 I/P - LH FUSE / RELAY BOX
      3. 8410-00 I/P - RH FUSE / RELAY BOX
    2. ELECTRICITY DIVIDE

      1. 8410-00 ENGINE ROOM FUSE / RELAY BOX CIRCUIT
      2. 8410-00 I/P - LH FUSE / RELAY BOX CIRCUIT
      3. 8410-00 I/P - RH FUSE / RELAY BOX CIRCUIT
      4. 8410-00 ICM RELAY BOX CIRCUIT
  4. CIRCUIT

    1. ENGINE

      1. 1461-00 STARTING / CHARGING
      2. 1413-00 GLOW CONTROL UNIT
      3. 1491-00 ECU (ENGINE CONTROL UNIT - D20DT EU-V)
      4. 1490-00 ECU (ENGINE CONTROL UNIT - GSL G23)
      5. 8210-00 DIAGNOSIS CIRCUIT
    2. CHASSIS

      1. 3110-00 TCU (6-A/T)
      2. 3410-00 TCCU
      3. 4892-00 ABS
    3. ELECTRIC

      1. 8810-00 AIR-BAG
      2. 8010-00 CLUSTER
      3. 7410-00 POWER SEAT - DRIVER
      4. 7410-00 POWER SEAT - PASSENGER
      5. 8510-00 ELECTRIC OUTSIDE MIRROR
      6. 8510-00 SEAT WARMER
      7. 8710-00 STICS
      8. 8510-00 POWER WINDOW CIRCUIT
      9. 8610-00 HORN
      10. 8730-00 IMMOBILIZER CIRCUIT
      11. 7340-00 SUNROOF CIRCUIT
      12. 7632-00 CIGAR LIGHTER / POWER OUTLET CIRCUIT
      13. 8310-00 HEAD LAMP CIRCUIT
      14. 8610-00 DRL (DAY TIME RUNNING LIGHT) UNIT CIRCUIT
      15. 8510-00 HLLD (HEAD LAMP LEVEL¡¯G DEVICE) CIRCUIT
      16. 8320-00 TAIL LAMP CIRCUIT
      17. 8410-00 TURN SIGNAL / HAZARD LAMP CIRCUIT
      18. 8210-00 TRAILER LAMP CIRCUIT
      19. 8310-00 FOG LAMP CIRCUIT
      20. 4810-00 STOP / BACK-UP LAMP CIRCUIT
      21. 7770-00 INTERIOR LAMP CIRCUIT
      22. 7770-00 AUTO DIMMING ROOM MIRROR CIRCUIT
      23. 8910-00 AUDIO / CLOCK CIRCUIT
      24. 8790-00 PARKING AID CIRCUIT
      25. 6810-00 PTC HEATER (POSITIVE TEMPERATURE COEFFICIENT)
      26. 6810-00 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT
      27. 6810-00 AIR-CON (MANUAL) CIRCUIT