Actyon Sports Q146 2010.01
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Service Manual
GENERAL
GENERAL
- 1. DIMENSIONS
- 2. SPECIFICATIONS
- 3. VEHICLE IDENTIFICATION
- 4. MAINTENANCE INTERVAL
- 5. RECOMMENDED FLUIDS AND LUBRICANTS
- 6. JACK-UP POINTS (DOTTED CIRCLES)
- 7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
- 8. ELECTRIC COMPONENTS AND LAYOUT
- 9. STANDARD BOLTS SPECIFICATIONS
ENGINE
ENGINE GENERAL
- GENERAL
- 1. ENGINE ASSEMBLY LAYOUT
- 2. ENGINE CONTROLS LAYOUT
- 3. ELECTRICAL COMPONENTS AND PREHEATING SYSTEM
- 4. INTAKE SYSTEM
- 5. EXHAUST SYSTEM
- 6. LUBRICATION SYSTEM
- 7. COOLING SYSTEM
- 8. FUEL SYSTEM
- 9. FUEL SUPPLY SYSTEM
- 10. CLEANNESS
- 11. MAINTENANCE AND REPAIR
- 12. GUIDELINES FOR SERVICE WORK SAFETY
- 13. DURING SERVICE WORK FOR INSPECTION
- 14. DURING SERVICE WORK FOR ELECTRIC DEVICES
- 15. OWNER INSPECTIONS AND SERVICES
- 16. STANDARD BOLTS SPECIFICATIONS
ENGINE ASSEMBLY
- GENERAL
- 1. MAJOR COMPONENTS IN ENGINE AND ENGINE COMPARTMENT
- 2. SPECIFICATIONS AND PERFORMANCE CURVE
- 3. TIGHTENING TORQUE
- CONFIGURATION AND FUNCTIONS
- 1212-01 CYLINDER HEAD
- 1222-21 CAMSHAFT ASSEMBLY
- 1312-01 TIMING CHAIN ASSEMBLY
- 1125-01 CYLINDER BLOCK
- 1130-01 CRANKSHAFT ASSEMBLY
- 1130-33 FLYWHEEL
- 1130-13 PISTON AND CONNECTING ROD
- 1881-01 HIGH PRESSURE PUMP(HPP)
- REMOVAL AND INSTALLATION
- 1114-01 GENERAL DIAGMOSIS
- 1114-01 DIAGNOSTIC INFORMATION AND PROCEDURE
- 1114-01 REMOVAL STEPS OF ENGINE ASSEMBLY
- 1114-01 ENGINE ACCESSORIES
- 1111-01 DISASSEMBLY AND REASSEMBLY OF ENGINE ASSEMBLY
- 1114-01 ENGINE OVERHAUL
- 1222-21 CYLINDER HEAD
- 2313-01 INTAKE/EXHAUST
- 1130-01 CAMSHAFT ASSEMBLY
- 1312-01 TIMING CHAIN
- 1130-01 CRANKSHAFT
- 1130-13 PISTON AND CONNECTING ROD
- 1881-01 DISASSEMBLY AND REASSEMBLY OF HIGH PRESSURE PUMP(HPP)
ENGINE FUEL SYSTEM
- GENERAL
- 1. CAUTIONS FOR DI ENGINE
- OVERVIEW AND OPERATION PROCESS
- 1. ELECTRONIC CONTROL OF FUEL SYSTEM
- 2. COMPOSITION OF FUEL SYSTEM
- 3. HYDRAULIC CYCLE IN FUEL LINE(TRANSFER AND HIGH PRESSURE LINE)
- 4. COMPONENTS OF LOW PRESSURE TRANSFER LINE
- 5. COMPONENTS OF HIGH PRESSURE TRANSFER LINE
- 6. CIRCUIT DIAGRAM
- CONFIGURATION AND FUNCTIONS
- 1881-01 TRANSFER PUMP
- 1881-01 INLET METERING VALVE(IMV)
- 1881-01 HIGH PRESSURE PUMP
- 2231-01 FUEL FILTER
- 2231-04 PRIMING PUMP
- 1881-23 HIGH PRESSURE ACCUMULATOR(COMMON RAIL)
- 1881-23 FUEL PRESSURE SENSOR
- 1881-01 FUEL TEMPERATURE SENSOR
- 1881-09 INJECTOR
- REMOVAL AND INSTALLATION
- 2231-01 DRAINING THE WATER FROM FILTER
- 1881-01 HIGH PRESSURE PUMP
- 2231-01 FUEL FILTER
- 1881-23 HIGH PRESSURE ACCUMULATOR(COMMON RAIL)
- 1881-09 INJECTOR
ENGINE INTAKE SYSTEM
- GENERAL
- 1. ENGINE INTAKE SPECIFICATIONS
- OVERVIEW AND OPERATION PROCESS
- 1. INTAKE SYSTEM LAYOUT
- 2. AIR FLOWS
- CONFIGURATION AND FUNCTIONS
- 2321-01 AIR FLOW SENSOR(HOT FILM AIR MASS SENSOR)
- 2330-01 INTERCOOLER
- 1715-01 INTAKE MANIFOLD ASSEMBLY
- REMOVAL AND INSTALLATION
- 2313-01 PRECAUTIONS WHEN INSTALLING INTAKE SYSTEM
- 2313-01 AIR CLEANER ELEMENT-REPLACEMENT
- 2330-06 AIR CLEANER HOUSING
- 2321-01 AIR FLOW SENSOR(HOT FILM AIR MASS SENSOR)
- 1333-15 INTERCOOLER
- 1715-01 INTAKE MANIFOLD
ENGINE EXHAUST SYSTEM
- GENERAL
- 1. INSPECTION BEFORE DIAGNOSIS
- OVERVIEW AND OPERATION PROCESS
- 1. EXHAUST SYSTEM LAYOUT
- CONFIGURATION AND FUNCTIONS
- 1913-01 TUBO CHARGER ASSEMBLY
- 1913-01 VGT(VARIABLE GEOMETRY TUBOCHARGER)
- 1792-01 EGR VALVE AND VACUUM MODULATOR
- 2411-01 EXHAUST DEVICE AND MUFFLER
- REMOVAL AND INSTALLATION
- 1913-01 DIAGNOSIS AND MAINTENANCE TURBO CHARGER SYSTEM
- 1913-01 PATH OF TUBO CHARGER DEFECT
- 1913-01 HOW TO DIAGNOSE
- 1913-01 PATH OF EXHAUST DEVICE DEFECT
- 1913-01 TUBO CHARGER ASSEMBLY
- 1913-01 TUBO CHARGER CHECK FOR VGT
- 2411-01 EGR VALVE
- 1792-01 VACUUM MODULATOR ASSEMBLY
- 1725-01 EXHAUST MANIFOLD
- 2411-01 EXHAUST PIPE
LUBRICATION SYSTEM
- GENERAL
- 1. SPECIFICATIONS
- 2. OIL PRESSURE SWITCH
- OVERVIEW AND OPERATION PROCESS
- 1. LAYOUT AND OVERVIEW
- 2. LUBRICATION DIAGRAM
- CONFIGURATION AND FUNCTIONS
- 1533-01 OIL PUMP
- 1543-01 BLOW-BY GAS REDUCTION DEVICE
- 1222-01 CYLINDER HEAD COVER
- 1222-09 OIL SEPARATOR
- 1222-09 OIL SPRAY NOZZLE
- 1533-08 OIL PAN ASSEMBLY
- REMOVAL AND INSTALLATION
- 1543-00 TROUBLE DIAGNOSIS
- 9210-01 ENGINE OIL CHANGE
- 9210-01 ENGINE OIL FILTER CHANGE
- 1543-01 OIL FILTER AND COOLER
- 1533-34 OIL DIPSTICK GUIDE TUBE
- 1222-09 DISASSEMBLY OF OIL SPRAY NOZZLE
- 1533-08 OIL PAN AND OIL PUMP
COOLING SYSTEM
- GENERAL
- 1. ENGINE COOLING SPECIFICATIONS
- OVERVIEW AND OPERATION PROCESS
- 1. COMPONENTS OF ENGINE COOLING
- 2. COOLING SYSTEM FLOW
- 3. FUNCTION DESCRIPTION OF COOLING SYSTEM
- CONFIGURATION AND FUNCTIONS
- 2112-01 RADIATOR
- 1520-01 WATER PUMP
- 2130-13 COOLANT RESERVOIR
- 1520-11 THERMOSTAT
- 1431-07 COOLANT TEMPERTURE SENSOR
- 1411-01 PREHEATING SYSTEM
- REMOVAL AND INSTALLATION
- 9210-05 TROUBLE DIAGNOSIS
- 9210-05 COOLANT LEVEL CHECK
- 9210-05 INSPECTION AND REPAIR
- 9210-05 DRAINING AND ADDING OF COOLANT
- 2130-01 COOLANT HOSE(INLET/OUTLET)
- 1333-15 SHROUD AND COOLING FAN/CLUTCH
- 1520-01 WATER PUMP ASSEMBLY
- 1520-11 THERMOSTAT
- 1520-01 WATER PUMP HOUSING
- 2112-01 RADIATOR
- 1333-14 REPLACEMENT OF FAN BELT
- 9210-05 COOLANT RESERVOIR
- 1412-01 PREHEATING
- 1412-01 PREGLOW PLUG
ENGINE ELECTRIC DEVICES
- GENERAL
- 1. SPECIFICATIONS OF ENGINE ELECTRIC
- OVERVIEW AND OPERATION PROCESS
- 1. COMPONENTS OF ELECTRIC IN ENGINE
- 2. COMPONENTS OF ELECTRIC DEVICES IN ENGINE
- 3. CIRCUIT DIAGRAM OF PREHEATING SYSTEM
- 4. CIRCUIT DIAGRAM OF STARTING AND ALTERNATOR
- REMOVAL AND INSTALLATION
- 1451-01 GENERAL TROBULE DIAGNOSIS
- 1451-51 ALTERNATOR
- 1461-01 STARTER
ENGINE CONTROL SYSTEM
- GENERAL
- 1. ENGINE ECU AND OTHER COMPONENTS
- 2. TOP VIEW
- 3. SIDE VIEW
- OVERVIEW AND OPERATION PROCESS
- 1. ECU INPUTS/OUPTPUTS
- 2. STRUCTURE AND FUNCTION OF ECU
- 3. CONTROL FUNCTION OF ECU
- 4. FUEL PRESSURE CONTROL
- 5. FUEL INJECTION CONTROL
- 6. FUEL FLOW CONTROL
- 7. INDIVIDUAL INJECTOR CALIBRATION(C2I)
- 8. MINIMUM DRIVE PULSE(MDP) LEARNING
- CONFIGURATION AND FUNCTIONS
- 1491-01 ECU
- 2010-04 ACCELERATOR PADAL SENSOR
- 1431-07 COOLANT TEMPERATURE SENSOR
- 1431-09 BOOST PRESSURE SENSOR
- 4890-02 VEHICLE SPEED SENSOR
- 4810-26 OTHER SWITCHES
- REMOVAL AND INSTALLATION
- 1491-01 ECU
CRUISE CONTROL SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. CRUISE CONTROL SWITCH
- 2. CIRCUIT DIAGRAM
- 3. HOW TO OPERATE CRUISE CONTROL SWITCH
- REMOVAL AND INSTALLATION
- 8510-23 CRUISE CONTROL SWITCH
ENGINE D20DT(EU4)
ENGINE ASSEMBLY
- GENERAL
- 1. MAJOR COMPONENTS IN ENGINE AND ENGINE COMPARTMENT
- 2. SPECIFICATIONS AND PERFORMANCE CURVE
- 3. TIGHTENING TORQUE
- 4. MAJOR CHANGES IN D20DT (EURO IV) ENGINE (COMPARED TO D20DT)
- REMOVAL AND INSTALLATION
- 1114-00 D20DT (EURO IV) ENGINE ASSEMBLY
ENGINE FUEL SYSTEM
- GENERAL
- 1. MAJOR CHANGES IN FUEL SYSTEM OF ENGINE
- OVERVIEW AND OPERATION PROCESS
- 1. COMPONENTS OF FUEL SYSTEM
- 2. FUEL FLOW OF D20DT (EURO 4) ENGINE
- CONFIGURATION AND FUNCTIONS
- 1881-09 INJECTOR
- 1881-23 COMMON RAIL £¦ FUEL SUPPLY PIPE
- REMOVAL AND INSTALLATION
- 1881-08 INJECTOR CODING(C2I/C3I)
- 1881-23 COMMON RAIL AND FUEL SUPPLY PIPE
ENGINE INTAKE SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. OVERVIEW
- 2. INTAKE SYSTEM LAYOUT
- CONFIGURATION AND FUNCTIONS
- 2321-01 HFM (HOT FILM AIR MASS) SENSOR (VERSION 6.0)
- 1431-01 THROTTLE BODY
- REMOVAL AND INSTALLATION
- 2321-01 HFM SENSOR
- 1431-01 THROTTLE BODY
ENGINE EXHAUST SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. COMPONENTS
- CONFIGURATION AND FUNCTIONS
- 1792-01 E-EGR VALVE(ELECTRIC-EXHAUST GAS RECIRCULATION VALVE)
- 2433-01 EGR COOLER
- 1792-01 VACUUM MODULATOR FOR CONTROLLING VGT TURBOCHARGER ACTUATOR
- REMOVAL AND INSTALLATION
- 1792-01 E-EGR VALVE ASSEMBLY
- 1792-01 VACUUM MODULATOR
ENGINE LUBRICATION SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. OVERVIEW OIL SEPARATORS
- REMOVAL AND INSTALLATION
- 0000-00 PCV OIL SEPARATOR
ENGINE COOLING SYSTEM
- COOLING SYSTEM
- 1. COMPARISON IN COOLING SYSTEM FOR EACH ENGINE
- WATER PUMP
- 1. OVERVIEW
ENGINE ELECTRICAL SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. OVERVIEW OF ENGINE ECU
- 2. D20DT (EURO4) ENGINE'S ECU CIRCUIT
- CONFIGURATION AND FUNCTIONS
- 1491-01 TERMINAL (PIN) ARRANGEMENT OF ECU
- REMOVAL AND INSTALLATION
- 1491-01 ENGINE ECU
CRUISE CONTROL SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. CRUISE CONTROL SWITCH
- 2. CIRCUIT DIAGRAM
- 3. HOW TO OPERATE CRUISE CONTROL SWITCH
- REMOVAL AND INSTALLATION
- 8510-23 CRUISE CONTROL SWITCH
ENGINE G23D(EU4)
ENGINE ASSEMBLY
- GENERAL
- 1. DESCRIPTION AND OPERATION
- 2. G23D ENGINE ASSEMBLY
- 3. G23D ENGINE STRUCTURE
- 4. DIAGNOSTIC INFORMATION AND PROCEDURE
- 5. GENERAL DIAGNOSIS
- 6. SPECIFICATIONS
- CONFIGURATION AND FUNCTIONS
- 1113-01 CRANKCASE VENTILATION SYSTEM
- 1532-00 OIL CIRCULATION
- REMOVAL AND INSTALLATION
- 1113-01 ENGINE ASSEMBLY
- 1452-01 ALTERNATOR
- 1113-01 EINGINE MOUNT
- 1130-07 POLY V-BELT
- 1130-07 POLY V-BELT INSPECTION
- 1332-18 TENSIONING DEVICE
- 1332-18 TENSIONING DEVICE SHOCK ABSORBER
- 1221-01 CYLINDER HEAD COVER
- 1221-02 CYLINDER HEAD FRONT COVER
- 1221-02 CYLINDER HEAD
- 1332-01 TIMING GEAR CASE COVER
- 1124-17 CRANKSHAFT SEALING REAR COVER
- 1130-07 BELT PULLEY AND VIBRATION DAMPER
- 1131-02 CRANKSHAFT FRONT RADIAL SEAL
- 1124-16 CRANKSHAFT REAR RADIAL SEAL
- 1130-01 CRANKSHAFT
- 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
- 1130-09 FLYWHEEL/ DRIVE PLATE
- 1311-31 CAMSHAFT ADJUSTER
- 1221-21 CAMSHAFT
- 1221-21 INSPECTION AND ADJUSTMENT OF CAMSHAFT TIMING POSITION
- 1211-32 VALVE SPRING
- 1211-30 VALVE STEM SEAL
- 1532-19 CHAIN TENSIONER
- 1311-01 TIMING CHAIN
- 1311-04 TENSIONING RAIL
- 1311-09 CYLINDER HEAD GUIDE RAIL
- 1311-05 CRANKCASE GUIDE RAIL
- 1130-04 CRANKSHAFT SPROCKET
- 1130-20 PISTON
- 1130-13 CONNECTING ROD
- 1130-21 PISTON RING
- 1532-24 OIL PAN
- 1532-00 ENGINE OIL AND OIL FILTER ELEMENT
- 1532-00 OIL PUMP
- 1532-00 OIL PRESSURE RELIEF VALVE
- 1532-00 OIL NON-RETURN VALVE
- 1532-00 OIL DIPSTICK GUIDE TUBE
- 1311-31 REPAIR OF CORE PLUGS IN CRANKCASE
- 1124-01 CYLINDER BORE
- 1311-31 CRANKCASE MATING SURFACE
- 1211-02 CYLINDER HEAD MATING SURFACE
ENGINE INTAKE SYSTEM
- GENERAL
- 1. SPECIFICATIONS
- CONFIGURATION AND FUNCTIONS
- 1713-08 RESONANCE FLAP
- 2312-01 AIR CLEANER AND INTAKE AIR DUCT
- REMOVAL AND INSTALLATION
- 2312-01 AIR CLEANER AND INTAKE AIR DUCT
- 1713-03 INTAKE MANIFOLD
ENGINE EXHAUST SYSTEM
- GENERAL
- 1. SPECIFICATION
- OVERVIEW AND OPERATION PROCESS
- 1. DESCRIPTION AND OPERATION
- REMOVAL AND INSTALLATION
- 2420-01 EXHAUST LINE
ENGINE COOLING SYSTEM
- GENERAL
- 1. GENERAL SPECIFICATIONS
- 2. FASTENER TIGHTENING SPECIFICATIONS
- OVERVIEW AND OPERATION PROCESS
- 1. COMPONENT LOCATOR
- 2. DESCRIPTION AND OPERATION
- 3. PWM (PULSE WIDTH MODULATION) ELECTRIC FAN OPERATION
- REMOVAL AND INSTALLATION
- 2110-01 DTC FOR PWM ELECTRIC FAN
- 2110-01 DIAGNOSTIC INFORMATION AND PROCEDURE
- 2110-01 REPAIR INSTRUCTIONS ON-VEHICLE SERVICE
- 1522-18 WATER PUMP
- 1522-10 THERMOSTAT AND THERMOSTAT HOUSING ASSEMBLY
- 2110-00 PWM CONTROLLER UNIT
- 2110-07 PWM ELECTRIC FAN AND SHROUD ASSEMBLY
ENGINE ELECTRICAL SYSTEM
- GENERAL
- 1. DIAGNOSTIC INFORMATION AND PROCEDURE
- OVERVIEW AND OPERATION PROCESS
- 1. DESCRIPTION AND OPERATION
- REMOVAL AND INSTALLATION
- 1452-01 GENERATOR REPAIR INSTRUCTIONS
- 1462-01 STARTER REPAIR INSTRUCTIONS
- 2610-01 BATTERY REPAIR INSTRUCTIONS
- 1440-01 SPARK PLUG AND IGNITION COIL REPAIR INSTRUCTIONS
CRUISE CONTROL SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. CRUISE CONTROL SWITCH
- 2. CIRCUIT DIAGRAM
- 3. HOW TO OPERATE CRUISE CONTROL SWITCH
- REMOVAL AND INSTALLATION
- 8510-23 CRUISE CONTROL SWITCH
ELECTRICAL
ELECTRIC SYSTEM
- ELECTRIC GENERAL
- 1. LOCATIONS OF INTERIOR UNITS AND SENSORS
- 2. LOCATION AND COMPARTMENT OF INTERIOR SWITCHES
- 3. SWITCHES, UNITS AND SENSORS IN ENGINE COMPARTMENT
- 4. ELECTRIC COMPONENTS AND LAYOUT
FUSE AND RELAY
- GENERAL INFORMATION
- 1. GENERAL INFORMATION
- OVERVIEW AND OPERATING PROCESS
- 1. OVERVIEW
- 2. FUSE & RELAY MOUNTING LOCATION
- 3. CAPACITY AND NAME OF FUSE AND RELAY IN ENGINE COMPARTMENT
- 4. CAPACITY AND NAME OF INTERIOR FUSE AND RELAY
- 5. OPERATING PROCESS OF ICM BOX
- CONFIGURATION AND FUNCTIONS
- 8210-01 CONFIGURATION OF PCB IN ICM BOX AND FUNCTION OF CONNECTOR
- 8410-02 CIRCUIT DIAGRAM FOR FUSE & RELAY BOX IN ENGINE COMPARTMENT
- 8410-04 CIRCUIT DIAGRAM FOR INTERIOR FUSE & RELAY BOX ON DRIVER SIDE
- 8402-06 CIRCUIT DIAGRAM FOR INTERIOR FUSE & RELAY BOX ON PASSENGER SIDE
- REMOVAL AND INSTALLATION
- 8210-01 ICM BOX
STICS
- GENERAL
- 1. OVERVIEW
- 2. COMPARISON TO ACTYON (MAJOR CHANGES)
- 3. SPECIFICATIONS
- OVERVIEW AND OPEARATION PROCESS
- 1. OVERVIEW
- 2. FUNCTIONS AND SPECIFICATIONS
- 3. CIRCUIT DIAGRAM
- REMOVAL AND INSTALLATION
- 8710-01 REKES KEY CODING
- 8710-01 DIAGNOSIS TROUBLE CODE AND HELP TIPS
- 8710-01 STICS
IMMO
- OVERVIEW AND OPERATION PROCESS
- 1. OVERVIEW
- 2. BASIC FUNCTIONS OF IMMOBILIZER KEY (REKES FUNCTION)
- 3. OTHER FUNCTIONS IN SYSTEM
- 4. REKES OPERATION LOGIC
- 5. CIRCUIT DIAGRAM
- REMOVAL AND INSTALLATION
- 7010-06 IMMOBILIZER CODING PROCEDURE
- 7010-06 IMMOBILIZER UNIT
CLUSTER
- GENERAL
- 1. DESCRIPTIONS OF INDICATOR DISPLAY
- 2. WARNING & INDICATOR PANEL
- 3. CLUSTER OPERATION PROCESS
- 4. CIRCUIT DIAGRAM
- CONFIGURATION AND FUNCTIONS
- 8010-01 COFIGURATION OF CLUSTER
- REMOVAL AND INSTALLATION
- 8010-01 CLUSTER
LAMP
- OVERVEIW AND OPERATION PROCESS
- 1. LOCATIONS OF EXTERIOR LAMPS AND SPECIFICATIONS
- 2. REAR COMBINATION LAMP
- 3. LAMP OPERATION LOGIC
- CONFIGURATION AND FUNCTIONS
- 8310-01 FRONT LAMPS
- 8610-01 INTERIOR LAMPS
- REMOVAL AND INSTALLATION
- 8310-01 HEAD LAMPS
- 8310-10 FOG LIGHT
- 8320-01 REAR COMBINATION LAMP
- 8320-12 LICENSE PLATE LAMP
- 8610-01 INTERIOR LAMPS
SWITCH
- GENERAL
- 1. SWITCH ARRANGEMENT
- CONFIGURATION AND FUNCTIONS
- 8510-31 CENTER FASCIA / BEZEL SWITCH ASSEMBLY
- 8510-52 OUTSIDE REARVIEW MIRROR SWITCH BEZEL ASSEMBLY
- 7770-20 INTERIOR LAMP SWITCH
- 8510-05 MAIN POWER WINDOW SWITCH
- 8510-01 AUDIO REMOTE CONTROL SWITCH ON STEERING WHEEL
- 8510-21 MULTIFUNCTION SWITCH
- 8610-08 DIGITAL CLOCK
- 8610-06 HORN (INCLUDING THEFT WARNING HORN)
- REMOVAL AND INSTALLATION
- 8510-31 HAZARD & SWITCH ASSEMBLY
- 8510-52 OUTSIDE REARVIEW MIRROR SWITCH BEZEL ASSEMBLY
- 8510-52 OUTSIDE REARVIEW MIRROR FOLDING UNIT
- 7770-20 OVERHEAD CONSOLE SWITCH
- 8510-05 MAIN POWER WINDOW SWITCH
- 8510-01 AUDIO REMOTE CONTROL SWITCH
- 8510-21 MULTIFUNCTION SWITCH
- 7632-16 CIGARETTE LIGHTER
- 7610-54 POWER OUTLET
- 8610-08 DIGITAL CLOCK
- 8610-06 HORN
WIPER & WASHER
- OVERVIEW AND OPERATION PROCESS
- 1. SYSTEM LAYOUT AND FUNCTION
- 2. SYSTEM LAYOUT OF WIPER AND WASHER (WITH RAIN SENSOR)
- 3. WIPER & WASHER RELATED FUNCTION AND SPECIFICATION
- 4. WIPER AND WASHER SYSTEM RELATED CIRCUIT DIAGRAM
- REMOVAL AND INSTALLATION
- 7810-01 CORRECTION OF FRONT WIPER
- 7810-01 FRONT WIPER ASSEMBLY
- 7820-01 WASHER FLUID RESERVOIR TANK
- 7820-22 WASHER NOZZLE
RAIN SENSOR
- OVERVIEW AND OPERATION PROCESS
- 1. SYSTEM LAYOUT AND OVERVIEW
- 2. RAIN SENSING OPERATION
- 3. RAIN SENSOR RELATED CIRCUIT
- 4. FUNCTIONS AND SPECIFICATIONS OF RAIN SENSING WIPER
- 5. OPERATION MODE OF RAIN SENSING WIPER SYSTEM
- REMOVAL AND INSTALLATION
- 8610-09 FUNCTIONS AND CHECKS OF RAIN SENSOR
- 8610-09 DIAGNOSIS PROCEDURES
- 8610-09 RAIN SENSOR
PAS
- GENERAL
- 1. COMPONENT SPECIFICATIONS
- 2. CAUTIONS ON PARKING AID SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. COMPONENTS AND FUNCTION
- 2. ALARM INTERVAL
- 3. CIRCUIT DIAGRAM
- REMOVAL AND INSTALLATION
- 8790-03 PARKING AID SYSTEM
AUDIO SYSTEM
- OVERVIEW AND INSTALLATION
- 1. AUDIO SYSTEM OVERVIEW
- 2. CIRCUIT DIAGRAM OF AUDIO SYSTEM
- CONFIGURATION AND FUNCTION
- 8610-26 COMBINATION ANTENNA
- 8910-07 USB/AUX MODULE
- REMOVAL AND INSTALLATION
- 8930-01 AV HEAD UNIT
- 8610-22 FRONT DOOR SPEAKER AND REAR DOOR SPEAKER
- 8620-22 DOOR TWEETER SPEAKER
- 8610-26 COMBINATION ANTENNA
- 8910-07 USB/AUX MODULE
CHASSIS
DSI M78 6-SPEED A/T
- GENERAL INFORMATION
- 1. DSI M78 6-SPEED AUTOMATIC TRANSMISSION GENERAL
- 2. STRUCTURE CHARACTERISTICS AND SPECIFICATIONS
- 3. TIGHTENING TORQUE
- OVERVIEW AND OPERATION PROCESS
- 1. GENERAL DESCRIPTION
- 2. ADVANCED SIX SPEED FEATURES
- 3. FUNCTION OF EACH MODE
- 4. LIMP HOME MODE
- 5. TRANSMISSION ELECTRONIC CONTROL SYSTEM
- 6. CONFIGURATION OF CAN RELATED TO TCU
- 7. POWER TRAIN
- CONFIGURATION AND FUNCTIONS
- 3721-01 TGS LEVER
- 3680-01 DSI M78 6-SPEED A/T ASSEMBLY
- 3680-01 VALVE BODY
- 3110-01 TCU
- 3650-01 INHIBITOR SWITCH
- REMOVAL AND INSTALLATION
- 9210-01 FLUID LEVEL INSPECTION
- 3650-01 TRANSMISSION RESET PROCEDURE (REPLACEMENT TRANSMISSION)
- 3650-01 DSI M78 6-SPEED A/T ASSEMBLY
- 3660-01 VALVE BODY
- 3110-01 TCU
- 3721-01 TGS LEVER
- 3650-01 INHIBITOR SWITCH
- 3110-01 TROUBLE CODE DIAGNOSIS
- DIAGNOSIS AND TESTING
- 1. WIRING DIAGRAM
- 2. WIRE HARNESS CONNECTOR CHART
- 3. UNIT CONNECTOR DESCRIPTION
- TROUBLE CODE EIAGNOSIS
- 1. DIAGNOSTIC TROUBLE CODE LIST
- 2. SYSTEM DIAGNOSIS
- MAINTENANCE OPERATIONS
- 1. OIL TEST
- 2. STALL TEST
- 3. TRANSMISSION RESET PROCEDURE (REPLACEMENT TRANSMISSION)
- 4. FLUID LEVEL INSPECTION
- 5. TRANSMISSION COOLER AND HYDRAULIC LINE FLUSHING PROCEDURE
- 6. LUBRICATION
- 7. TRANSMISSION COOLER AND HYDRAULIC LINE FLUSHING PROCEDURE (NEW TRANSMISSION)
TGS LEVER
- OVERVIEW AND OPERATION PROCESS
- 1. INTRODUCTION
- 2. FUNCTIONS OF THE SELECTOR LEVER
- 3. MODE SWITCH
- 4. PARKING LOCK SYSTEM
- CONFIGURATION AND FUNCTIONS
- 3722-01 SELECTOR LEVER CONTROL UNIT
- REMOVAL AND INSTALLATION
- 3722-01 SHIFT ROD POSTION ADJUSTMENT
- 3722-01 TGS LEVER
M/T
- GENERAL
- 1. OVERVIEW AND CHARACTERISTICS OF MANUAL TRANSMISSION
- 2. SPECIFICATIONS AND TIGHTENING TORQUE OF MANUAL TRANSMISSION
- OVERVIEW AND OPERATION PROCESS
- 1. MANUAL TRANSMISSION SYSTEM
- CONFIGURATION AND FUNCTIONS
- 3170-01 MANUAL TRANSMISSION LOCATION
- 3170-01 MANUAL TRANSMISSION SYSTEM COMPONENTS
- 3170-01 SHIFTING MECHANISM
- REMOVAL AND INSTALLATION
- 3170-01 DIAGNOSTIC INFORMATION AND PROCEDURES
- 3170-01 OIL CHECK/CHANGE OF MANUAL TRANSMISSION
- 3170-01 MANUAL TRANSMISSION
- 3170-01 MANUAL TRANSMISSION OVERHAUL
- 3660-01 TRANSMISSION ADAPTER
- 3170-01 SHIM ADJUSTMENT
CLUTCH
- GENERAL
- 1. CLUTCH SPECIFICATIONS
- 2. TIGHTENING TORQUE
- OVERVIEW AND OPERATION PROCESS
- 1. FUNCTION AND OVERVIEW
- CONFIGURATION AND FUNCTIONS
- 3020-01 CLUTCH MASTER CYLINDER
- 3020-04 CLUTCH RELEASE CHAMBER
- 3030-04 CLUTCH ASSEMBLY
- 3030-01 CLUTCH PEDAL
- REMOVAL AND INSTALLATION
- 3010-01 CLUTCH TROUBLE DIAGNOSIS
- 3010-01 CLUTCH INSPECTION AND MAINTENANCE
- 3020-01 CLUTCH AIR BLEEDING
- 3010-01 CLUTCH ASSEMBLY
- 3010-01 CLUTCH REPLACEMENT
- 3171-14 CONCENTRIC SLAVE CYLINDER
- 3020-01 CLUTCH MASTER CYLINDER
- 3030-01 CLUTCH PEDAL
- 3020-04 CLUTCH CHAMBER
AXLE
- GENERAL
- 1. SPECIFICATIONS OF AXLE
- OVERVIEW AND OPERATION PROCESS
- 1. OVERVIEW OF AXLE
- CONFIGURATION AND FUNCTIONS
- 4120-01 FRONT AXLE
- 4210-01 5-LINK TYPE REAR AXLE
- REMOVAL AND INSTALLATION
- 4120-01 TROUBLE DIAGNOSIS
- 4120-01 INSPECTION OF RING GEAR TOOTH CONTACT PATTERN
- 4120-01 FRONT AXLE ASSEMBLY
- 4120-01 AXLE SHAFT
- 4120-01 AXLE HOUSING
- 4220-01 REAR AXLE SHAFT(DISC BRAKE TYPE)
- 4220-01 REAR AXLE HOUSING
TRANSFER CASE
- GENERAL
- 1. OVERVIEW
- 2. SPECIFICATIONS
- OVERVIEW AND OPERATION PROCESS
- 1. STRUCTURE
- 2. SYSTEM LAYOUT AND OPERATION
- 3. LOCKING HUB SYSTEM
- 4. POWER FLOW
- CONFIGURATION AND FUNCTION
- 3240-01 TRANSFER CASE
- 4116-01 COMPONENTS OF IWE (INTEGRATED WHEEL END)
- 3410-01 TCCU(TRANSFER CASE CONTROL UNIT)
- REMOVAL AND INSTALLATION
- 3240-01 PART TIME TRANSFER CASE GENERAL DIAGNOSIS
- 4116-01 VACUUM LOCKING HUB CHECK
- 3240-01 OIL LEVEL CHECK AND CHANGE
- 3410-01 SELF-DIAGNOSIS TEST
- 3410-01 TCCU DIAGNOSTIC TROUBLE CODE
- 3240-01 PART TIME TRANSFER CASE
- 3240-01 TRANSFER CASE MOTOR
- 4116-01 IWE (INTEGRATED WHEEL END)
- 4116-01 LOCKING HUB ACTUATOR ASSEMBLY
- 3410-01 TCCU
SUSPENSION
- GENERAL
- 1. SPECIFICATIONS OF SUSPENSION
- 2. WHEEL ALIGNMENT
- CONFIGURATION AND FUNCTION
- 4411-01 FRONT SUSPENSION
- 4510-01 REAR SUSPENSION(5-LINK TYPE)
- 4990-01 LCRV
- REMOVAL AND INSTALLATION
- 4510-01 TROUBLE DIAGNOSIS OF REAR SUSPENSION
- 4410-01 FRONT SUSPENSION-UPPER ARM
- 4411-01 FRONT SUSPENSION- COIL SPRING £¦ SHOCK ABSORBER ASSEMBLY
- 4420-01 FRONT SUSPENSION-STABILIZER BAR
- 4410-01 FRONT SUSPENSION-LOWER ARM
- 4510-01 REAR SUSPENSION(5 - LINK TYPE)
- 4990-01 DIAGNOSIS OF LCRV
- 4990-01 SETTING OF LCRV
- 4990-01 LCRV
ABS
- GENERAL
- 1. SYSTEM GENERAL
- 2. SECTIONAL DRAWING
- 3. SPECIFICATIONS
- 4. BRAKE OPERATION AND NOISE
- OVERVIEW AND OPERATION PROCESS
- 1. LOAD CONSCIOUS REDUCING VALVE (LCRV)
- 2. COMPONENTS OF ABS SYSTEM
- CONFIGURATION AND FUNCTIONS
- 4892-01 HECU OF ABS
- 4850-01 PRESSURE SENSOR
- 4890-01 AWSS(Active Wheel Speed Sensor)
- 4990-01 DIAGNOSIS OF LCRV
- 4990-01 SETTING OF LCRV
- REMOVAL AND INSTALLATION
- 4890-01 ABS SYSTEM AIR BLEEDING
- 4890-01 SENSOR CALIBRATION AND FORCED OPERATION OF ACTUATOR SENSOR VALUE
- 4892-01 ABS/ESP TROUBLE DIAGNOSIS
- 4892-01 CAUTIONS WHEN REMOVING FRONT WHEEL SPEED ABS
- 4892-01 HECU-ABS
- 4890-01 FRONT WHEEL SPEED SENSOR
- 4890-01 REAR WHEEL SPEED SENSOR
- 4850-01 PRESSURE SENSOR
- 4990-01 LCRV
POWER STEERING
- GENERAL
- 1. OVERVIEW
- 2. SPECIPICATIONS
- OVERVIEW AND OPERATION PROCESS
- 1. SYSTEM LAYOUT
- 2. COMPONENTS
- REMOVAL AND INSTALLATION
- 4610-01 TROUBLE DIAGNOSIS
- 4610-01 INSPECTIONS OF POWER STEERING SYSTEM
- 4610-06 STEERING COLUMN SHAFT
- 4610-07 LOWER SHAFT
- 4620-02 STEERING GEAR BOX
- 4711-01 STEERING GEAR PUMP
BODY
AIR BAG
- GENERAL
- 1. OVERVIEW
- OVERVIEW AND OPERATION PROCESS
- 1. LOCATIONS AND RELATED COMPONENTS
- 2. AIR BAG SYSTEM OPERATION PROCESS
- 3. AIR BAG MODULE AND RELATED COMPONENTS
- REMOVAL AND INSTALLATION
- 8810-03 DRIVER AIR BAG
- 8810-06 PASSENGER AIR BAG
- 8810-12 CONTACT COIL
- 8810-01 AIR BAG UNIT(SDM)
- 8810-03 TROUBLE
SEAT
- GENERAL
- 1. SEAT COMPONENTS
- OVERVIEW AND OPERATION
- 1. COMPOSITION OF SEAT
- 2. FUNCTIONS OF SEAT
- 3. SEAT BELT CONFIGURATION
- REMOVAL AND INSTALLATION
- 7510-01 SEAT MOUNTING POINTS
- 7410-01 SEAT ASSEMBLY
- 7510-01 REAR SEAT
- 7430-01 MOUNTING POINTS OF SEAT BELT AND TIGHTENING TORQUE
BODY INTERIOR
- OVERVIEW AND OPERATION PROCESS
- 1. LOCATIONS
- 2. REAR TRIM AND QUARTER TRIM/PILLAR CONFIGURATION
- REMOVAL AND INSTALLATION
- 7610-01 INSTRUMENT PANEL ASSEMBLY
- 7610-01 INSTRUMENT PANEL FRAME ASSEMBLY
- 7330-01 CENTER CONSOLE (AUTOMATIC TRANSMISSION)
- 7332-01 CENTER CONSOLE (MANUAL TRANSMISSION)
- 7770-01 SUNVISOR
- 7730-12 PILLAR AND REAR QUARTER TRIM
- 7330-01 HEADLINING ASSEMBLY
- 7850-01 OUTSIDE REARVIEW MIRROR
- 7770-01 INSIDE REARVIEW MIRROR
BODY EXTERIOR
- CONFIGURATION AND FUNCTIONS
- 7870-01 COMPONENT OF FRONT BUMPER ASSEMBLY
- 6110-01 COMPONENTS OF HOOD ASSEMBLY
- 7120-01 COMPONENTS OF FRONT WINDOW REGULATOR
- 7730-01 REAR TRIM/QUARTER TRIM/PILLAR CONFIGURATION
- 6410-01 TAILGATE ASSEMBLY
- 7880-01 REAR BUMPER ASSEMBLY CONFIGURATION
- 5110-01 DECK ASSEMBLY CONFIGURATION
- 5110-01 C- PILLAR GARNISH CONFIGURATION
- REMOVAL AND INSTALLATION
- 7870-00 FRONT BUMPER ASSEMBLY
- 6110-01 HOOD ASSEMBLY
- 5720-04 FENDER PANEL ASSEMBLY
- 7115-01 FRONT DOOR TRIM(DRIVER SIDE)
- 6210-01 FRONT DOOR(DRIVER SIDE)
- 7210-01 WINDOW REGULATOR(PASSENGER SIDE)
- 7730-01 REAR TRIM
- 6410-01 TAILGATE ASSEMBLY
- 5110-00 DECK TRIM
- 5110-00 DECK ASSEMBLY
- 5110-00 INSPECTION AND MAINTENANCE OF RUBBER INSULATOR AND DECK
- 5110-00 C- PILLAR GANI
BODY REPAIR
- GENERAL
- 1. DIMENSIONS
- 2. JACK UP POINTS (DOTTED PORTIONS)
- 3. DESIGN CHANGES FOR IMPROVING NVH PERFORMANCE
- CONFIGURATION AND FUNCTIONS
- 4110-01 FRAME DIMENSIONS
- 4110-01 FRAME BODY MOUNTING
- 5110-01 BODY DIMENSIONS
- 5110-01 MAJOR GAPS
AIR CONDITIONER
- OVERVIEW AND OPERATION PROCESS
- 1. SYSTEM LAYOUT AND COMPONENTS
- 2. VENTILATION SYSTEM
- 3. AIR CONDITIONER MODULE AND SENSORS
- 4. SYSTEM DIAGRAM
- CONFIGURATION AND FUNCTIONS
- 6810-20 AIR CONDITIONER CONTROLLER UNIT
- 0000-00 SUNSENSOR
- 6810-20 ACTIVE INCAR / HUMIDITY SENSOR: AIH SENSOR
- 6810-20 AMBIENT TEMPERATURE SENSOR
- 6820-24 WATER TEMPERATURE SENSOR
- 6810-06 POWER TRANSISTOR
- 6810-02 MODE DOOR ACTUATOR
- 6810-02 IN/EX - AIR DOOR ACTUATOR
- 6810-02 AIR MIX DOOR ACTUATOR
- 6810-24 THERMO AMP (INTAKE SENSOR)
- 6910-01 FFH (FUEL FIRED HEATER) SYSTEM
- 6810-15 PTC(POSITIVE TEMPERATURE COEFFICIENT)
- REMOVAL AND INSTALLATION
- 6810-20 SELF DIAGNOSIS (ONLY FOR FATC A/C CONTROLLER)
- 6910-01 TROUBLE DIAGNOSIS
- 6810-20 AMBIENT TEMPERATURE SENSOR
- 6820-24 WATER TEMPERATURE SENSOR
- 6810-06 POWER TRANSITOR
- 6810-02 MODE DOOR ACTUATOR
- 6810-02 IN/EX-AIR DOOR ACTUATOR
- 6810-02 AIR MIX DOOR ACTUATOR
- 6810-24 THERMO AMP(INTAKE SENSOR)
- 6810-01 AIR CONDITONER MODULE ASSEMBLY
- 6810-20 A/C CONTROLLER SWITCH AND ACTIVE INCAR/HUMIDITY SENSOR
- 6810-01 AIR DUCT ASSEMBLY
- 6820-01 CONDENSER ASSEMBLY
- 6820-16 RECEIVER DRYER ASSEMBLY
- 6810-01 FUEL PUMP
- 6810-20 AMBIENT TEMPERATURE SWITCH
- 6910-01 FFH ASSEMBLY
- 6810-15 PTC
DIAGNOSIS
ECU-GASOLINE
- DIAGNOSIS
- 1. ECU-GASOLINE
ECU-DIESEL
- DIAGNOSIS
- 1. ECU-DIESEL
BRAKE
- DIAGNOSIS
- 1. BRAKE
AIR-BAG
- DIAGNOSIS
- 1. AIR-BAG
CCCS
- DIAGNOSIS
- 1. CCCS
FATC
- DIAGNOSIS
- 1. FATC
FFH
- DIAGNOSIS
- 1. FFH
P/TRUNK
- DIAGNOSIS
- 1. P/TRUNK
RAIN SENSOR
- DIAGNOSIS
- 1. RAIN SENSOR
STICS
- DIAGNOSIS
- 1. STICS
TC
- DIAGNOSIS
- 1. TC
TCU
- DIAGNOSIS
- 1. TCU
TGS LEVER
- DIAGNOSIS
- 1. TGS LEVER
Electrical Wiring Diagram
GENERAL INFORMATION
GENERAL INFORMATION
- 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
CONNECTOR/GROUND
WIRING
- 0000-00 WIRING HARNESS, COMPONENTS LOCATION
POWER DISTRIBUTION
FUSE/RELAY
- 8410-00 ENGINE ROOM FUSE / RELAY BOX
- 8410-00 I/P - LH FUSE / RELAY BOX
- 8410-00 I/P - RH FUSE / RELAY BOX
ELECTRICITY DIVIDE
- 8410-00 ENGINE ROOM FUSE / RELAY BOX CIRCUIT
- 8410-00 I/P - LH FUSE / RELAY BOX CIRCUIT
- 8410-00 I/P - RH FUSE / RELAY BOX CIRCUIT
- 8410-00 ICM RELAY BOX CIRCUIT
CIRCUIT
ENGINE
- 1461-00 STARTING / CHARGING
- 2820-00 PREHEATING CIRCUIT
- 1491-00 ECU (ENGINE CONTROL UNIT - D20DT EU-IV)
- 1491-00 ECU (ENGINE CONTROL UNIT - D20DT)
- 1490-00 ECU (ENGINE CONTROL UNIT - GSL G23)
- 8210-00 DIAGNOSIS CIRCUIT
CHASSIS
- 3110-00 TCU (6-A/T)
- 3410-00 TCCU
- 4892-00 ABS
ELECTRIC
- 8810-00 AIR-BAG
- 8010-00 CLUSTER
- 7410-00 POWER SEAT - DRIVER
- 7410-00 POWER SEAT - PASSENGER
- 8510-00 ELECTRIC OUTSIDE MIRROR
- 8510-00 SEAT WARMER
- 8710-00 STICS
- 8510-00 POWER WINDOW CIRCUIT
- 8610-00 HORN
- 7632-00 CIGAR LIGHTER / POWER OUTLET CIRCUIT
- 8310-00 HEAD LAMP / DRL (DAY TIME RUNNING LIGHT) UNIT CIRCUIT
- 8510-00 HLLD (HEAD LAMP LEVEL¡¯G DEVICE) CIRCUIT
- 8320-00 TAIL LAMP CIRCUIT
- 8410-00 TURN SIGNAL / HAZARD LAMP CIRCUIT
- 8310-00 FOG LAMP CIRCUIT
- 4810-00 STOP / BACK-UP LAMP CIRCUIT
- 7770-00 INTERIOR LAMP CIRCUIT
- 7770-00 AUTO DIMMING ROOM MIRROR CIRCUIT
- 8910-00 AUDIO / CLOCK CIRCUIT
- 8790-00 PARKING AID CIRCUIT
- 6810-00 PTC HEATER (POSITIVE TEMPERATURE COEFFICIENT)
- 6810-00 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT
- 6810-00 AIR-CON (MANUAL) CIRCUIT