Kyron D145 2008.07

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Service Manual

  1. GENERAL

    1. GENERAL

      1. 1. DIMENSIONS
      2. 2. SPECIFICATIONS
      3. 3. VEHICLE IDENTIFICATION
      4. 4. MAINTENANCE INTERVAL
      5. 5. RECOMMENDED FLUIDS AND LUBRICANTS
      6. 6. JACK-UP POINTS
      7. 7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
      8. 8. ELECTRIC COMPONENTS AND LAYOUT
      9. 9. STANDARD BOLTS SPECIFICATIONS
  2. ENGINE D20DT

    1. ENGINE GENERAL

      1. GENERAL
        1. 1. ENGINE ASSEMBLY LAYOUT
        2. 2. ENGINE CONTROLS LAYOUT
        3. 3. ELECTRICAL COMPONENTS AND PREHEATING SYSTEM
        4. 4. INTAKE SYSTEM LAYOUT
        5. 5. EXHAUST SYSTEM LAYOUT
        6. 6. LUBRICATION SYSTEM LAYOUT
        7. 7. COOLING SYSTEM LAYOUT
        8. 8. FUEL SYSTEM LAYOUT
        9. 9. FUEL SUPPLY SYSTEM
        10. 10. CLEANNESS
        11. 11. MAINTENANCE AND REPAIR
        12. 12. GUIDELINES FOR SERVICE WORK SAFETY
        13. 13. DURING SERVICE WORK FOR INSPECTION
        14. 14. DURING SERVICE WORK FOR ELECTRIC DEVICES
        15. 15. OWNER INSPECTIONS AND SERVICES
        16. 16. STANDARD BOLTS SPECIFICATIONS
    2. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. MAJOR COMPONENTS IN ENGINE AND ENGINE COMPARTMENT
        2. 2. SPECIFICATIONS AND PERFORMANCE CURVE
        3. 3. TIGHTENING TORQUE
      2. CONFIGURATION AND FUNCTIONS
        1. 1212-01 CYLINDER HEAD
        2. 1222-21 CAMSHAFT ASSEMBLY
        3. 1312-01 TIMING CHAIN ASSEMBLY
        4. 1125-01 CYLINDER BLOCK
        5. 1130-01 CRANKSHAFT ASSEMBLY
        6. 1130-33 FLYWHEEL
        7. 1130-13 PISTON AND CONNECTION ROD
        8. 1881-01 HIGH PRESSURE PUMP(HPP)
      3. REMOVAL AND INSTALLATION
        1. 1114-01 GENERAL DIAGMOSIS
        2. 1114-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        3. 1114-01 REMOVAL STEPS OF ENGINE ASSEMBLY
        4. 1114-01 ENGINE ACCESSORIES
        5. 1114-01 DISASSEMBLY AND REASSEMBLY OF ENGINE ASSEMBLY
        6. 1114-01 ENGINE OVERHAUL
        7. 1222-21 CYLINDER HEAD
        8. 2313-01 INTAKE/EXHAUST
        9. 1130-01 CAMSHAFT ASSEMBLY
        10. 1312-01 TIMING CHAIN
        11. 1130-01 CRANKSHAFT
        12. 1130-13 PISTON AND CONNECTING ROD
        13. 1881-01 DISASSEMBLY AND REASSEMBLY OF HIGH PRESSURE PUMP(HPP)
    3. ENGINE FUEL SYSTEM

      1. GENERAL
        1. 1. CAUTIONS FOR DI ENGINE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. ELECTRONIC CONTROL OF FUEL SYSTEM
        2. 2. COMPOSITION OF FUEL SYSTEM
        3. 3. HYDRAULIC CYCLE IN FUEL LINE(TRANSFER AND HIGH PRESSURE LINE)
        4. 4. COMPONENTS OF LOW PRESSURE TRANSFER LINE
        5. 5. COMPONENTS OF HIGH PRESSURE TRANSFER LINE
        6. 6. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 1881-01 TRANSFER PUMP
        2. 1881-01 INLET METERING VALVE(IMV)
        3. 1881-01 HIGH PRESSURE PUMP
        4. 2231-01 FUEL FILTER
        5. 2231-04 PRIMING PUMP
        6. 1881-23 HIGH PRESSURE ACCUMULATOR(COMMON RAIL)
        7. 1881-23 FUEL PRESSURE SENSOR
        8. 1881-01 FUEL TEMPERATURE SENSOR
        9. 1881-09 INJECTOR
      4. REMOVAL AND INSTALLATION
        1. 2231-01 DRAINING THE WATER FROM FILTER
        2. 1881-01 HIGH PRESSURE PUMP
        3. 2231-01 FUEL FILTER
        4. 1881-23 HIGH PRESSURE ACCUMULATOR(COMMON RAIL)
        5. 1881-09 INJECTOR
    4. ENGINE INTAKE SYSTEM

      1. GENERAL
        1. 1. ENGINE INTAKE SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. INTAKE SYSTEM LAYOUT
        2. 2. AIR FLOWS
      3. CONFIGURATION AND FUNCTIONS
        1. 2321-01 AIR FLOW SENSOR(HOT FILM AIR MASS SENSOR)
        2. 2330-01 INTERCOOLER
        3. 1715-01 INTAKE MANIFOLD ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 2313-01 PRECAUTIONS WHEN INSTALLING INTAKE SYSTEM
        2. 2313-01 AIR CLEANER ELEMENT-REPLACEMENT
        3. 2330-06 AIR CLEANER HOUSING
        4. 2321-01 AIR FLOW SENSOR(HOT FILM AIR MASS SENSOR)
        5. 1333-15 INTERCOOLER
        6. 1715-01 INTAKE MANIFOLD
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. INSPECTION BEFORE DIAGNOSIS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. EXHAUST SYSTEM LAYOUT
      3. CONFIGURATION AND FUNCTIONS
        1. 1913-01 TURBO CHARGER ASSEMBLY
        2. 1913-01 VGT(VARIABLE GEOMETRY TURBO CHARGER)
        3. 1792-01 EGR VALVE AND VACUUM MODULATOR
        4. 2411-01 EXHAUST DEVICE AND MUFFLER
      4. REMOVAL AND INSTALLATION
        1. 1913-01 DIAGNOSIS AND MAINTENANCE FOR TURBO CHARGER SYSTEM
        2. 1913-01 PATH OF TURBO CHARGER DEFECT
        3. 1913-01 HOW TO DIAGNOSE
        4. 1913-01 PATH OF EXHAUST DEVICE DEFECT
        5. 1913-01 TURBO CHARGER ASSEMBLY
        6. 1913-01 TURBO CHARGER CHECK FOR VGT
        7. 2411-01 EGR VALVE
        8. 1792-01 VACUUM MODULATOR ASSEMBLY
        9. 1725-01 EXHAUST MANIFOLD
        10. 2411-01 EXHAUST PIPE
    6. LUBRICATION SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. OIL PRESSURE SWITCH
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. LAYOUT AND OVERVIEW
        2. 2. LUBRICATION DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 1533-01 OIL PUMP
        2. 1543-01 BLOW-BY GAS REDUCTION DEVICE
        3. 1222-01 CYLINDER HEAD COVER
        4. 1222-09 OIL SEPARATOR
        5. 1222-09 OIL SPRAY NOZZLE
        6. 1533-08 OIL PAN ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1533-01 TROUBLE DIAGNOSIS
        2. 9210-01 ENGINE OIL CHANGE
        3. 9210-01 ENINE OIL FILTER CHANGE
        4. 1543-01 OIL FILTER AND COOLER
        5. 1533-34 OIL DIPSTICK GUIDE TUBE
        6. 1222-09 DISASSEMBLY OF OIL SPRAY NOZZLE
        7. 1533-08 OIL PAN AND OIL PUMP
    7. COOLING SYSTEM

      1. GENERAL
        1. 1. ENGINE COOLING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF ENGINE COOLING
        2. 2. COOLING SYSTEM FLOW
        3. 3. FUNCTION DESCRIPTION OF COOLING SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 2112-01 RADIATOR
        2. 1520-01 WATER PUMP
        3. 2130-13 COOLANT RESERVOIR
        4. 1520-11 THERMOSTAT
        5. 1431-07 COOLANT TEMPERTURE SENSOR
        6. 1411-01 PREHEATING SYSTEM
      4. REMOVAL AND INSTALLATION
        1. 9210-05 TROUBLE DIAGNOSIS
        2. 9210-05 COOLANT LEVEL CHECK
        3. 9210-05 INSPECTION AND REPAIR
        4. 9210-05 DRAINING AND ADDING OF COOLANT
        5. 2130-01 COOLANT HOSE(INLET/OUTLET)
        6. 1333-15 SHROUD AND COOLING FAN/CLUTCH
        7. 1520-01 WATER PUMP ASSEMBLY
        8. 1520-11 THERMOSTAT
        9. 1520-01 WATER PUMP HOUSING
        10. 2112-01 RADIATOR
        11. 1333-14 REPLACEMENT OF FAN BELT
        12. 9210-05 COOLANT RESERVOIR
        13. 1412-01 PREHEATING
        14. 1412-01 PREGLOW PLUG
    8. ENGINE ELECTRIC DEVICES

      1. GENERAL
        1. 1. SPECIFICATIONS OF ENGINE ELECTRIC
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF ELECTRIC IN ENGINE
        2. 2. COMPONENTS OF ELECTRIC DEVICES IN ENGINE
        3. 3. CIRCUIT DIAGRAM OF PREHEATING SYSTEM
        4. 4. CIRCUIT DIAGRAM OF STARTING AND ALTERNATOR
      3. REMOVAL AND INSTALLATION
        1. 1451-01 GENERAL TROBULE DIAGNOSIS
        2. 1451-51 ALTERNATOR
        3. 1461-01 STARTER
    9. ENGINE CONTROL SYSTEM

      1. GENERAL
        1. 1. ENGINE ECU AND OTHER COMPONENTS
        2. 2. TOP VIEW
        3. 3. SIDE VIEW
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. ECU INPUTS/OUPTPUTS
        2. 2. STRUCTURE AND FUNCTION OF ECU
        3. 3. CONTROL FUNCTION OF ECU
        4. 4. FUEL PRESSURE CONTROL
        5. 5. FUEL INJECTION CONTROL
        6. 6. FUEL FLOW CONTROL
        7. 7. INDIVIDUAL INJECTOR CALIBRATION(C2I)
        8. 8. MINIMUM DRIVE PULSE(MDP) LEARNING
      3. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ECU
        2. 2010-04 ACCELERATOR PEDAL SENSOR
        3. 1431-07 COOLANT TEMPERATURE SENSOR
        4. 1431-09 BOOST PRESSURE SENSOR
        5. 4890-02 VEHICLE SPEED SENSOR
        6. 4810-26 OTHER SWITCHES
      4. REMOVAL AND INSTALLATION
        1. 1491-01 ECU
    10. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  3. ENGINE D20DT(EU-IV)

    1. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. MAJOR COMPONENTS IN ENGINE AND ENGINE COMPARTMENT
        2. 2. SPECIFICATIONS AND PERFORMANCE CURVE
        3. 3. TIGHTENING TORQUE
        4. 4. MAJOR CHANGES IN D20DT (EU-IV) ENGINE (COMPARED TO D20DT)
      2. REMOVAL AND INSTALLATION
        1. 1114-00 D20DT (EU-IV) ENGINE ASSEMBLY
    2. ENGINE FUEL SYSTEM

      1. GENERAL
        1. 1. MAJOR CHANGES IN FUEL SYSTEM OF ENGINE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF FUEL SYSTEM
        2. 2. FUEL FLOW OF D20DT (EU-IV) ENGINE
      3. CONFIGURATION AND FUNCTIONS
        1. 1881-09 INJECTOR
        2. 1881-23 COMMON RAIL £¦ FUEL SUPPLY PIPE
      4. REMOVAL AND INSTALLATION
        1. 1881-08 INJECTOR CODING(C2I/C3I)
        2. 1881-23 COMMON RAIL AND FUEL SUPPLY PIPE
    3. ENGINE INTAKE SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. INTAKE SYSTEM LAYOUT
      2. CONFIGURATION AND FUNCTIONS
        1. 2321-01 HFM (HOT FILM AIR MASS) SENSOR (VERSION 6.0)
        2. 1431-01 THROTTLE BODY
      3. REMOVAL AND INSTALLATION
        1. 2321-01 HFM SENSOR
        2. 1431-01 THROTTLE BODY
    4. ENGINE EXHAUST SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS
      2. CONFIGURATION AND FUNCTIONS
        1. 1792-01 E-EGR VALVE(ELECTRIC-EXHAUST GAS RECIRCULATION VALVE)
        2. 2433-01 EGR COOLER
        3. 1792-01 VACUUM MODULATOR FOR CONTROLLING VGT TURBO CHARGER ACTUATOR
      3. REMOVAL AND INSTALLATION
        1. 1792-01 E-EGR VALVE ASSEMBLY
        2. 1792-01 VACUUM MODULATOR
    5. CDPF

      1. GENERAL INFORMATION
        1. 1. OVERVIEW FOR CDPF (EU-IV)
        2. 2. CDPF (EU-IV) SYSTEM
      2. OVERVIEW AND OPERATION PROCESS
        1. OVERVIEW
        2. CDPF (EU-IV) SYSTEM CONTROL
        3. SOOT FILTERING AND BURNING PROCEDURES
        4. COMPONENTS OF CDPF SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR - CDPF (EU-IV)
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR - CDPF (EU-IV)
      4. REMOVAL AND INSTALLATION
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR - CDPF (EU-IV)
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR - CDPF (EU-IV)
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR - CDPF (EU-IV)
        4. 2412-02 CDPF ASSEMBLY - CDPF (EU-IV)
    6. ENGINE LUBRICATION SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW OIL SEPARATORS
      2. REMOVAL AND INSTALLATION
        1. 0000-00 PCV OIL SEPARATOR
    7. ENGINE COOLING SYSTEM

      1. COOLING SYSTEM
        1. COMPARISON IN COOLING SYSTEM FOR EACH ENGINE
      2. WATER PUMP
        1. OVERVIEW
    8. ENGINE ELECTRICAL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW OF ENGINE ECU
        2. 2. D20DT (EU-IV) ENGINE¡¯S ECU CIRCUIT
      2. CONFIGURATION AND FUNCTIONS
        1. 1491-01 TERMINAL (PIN) ARRANGEMENT OF ECU
      3. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE ECU
    9. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
    10. ECU

      1. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE ECU - CDPF (EU-IV)
        2. 1491-01 CONNECTOR PIN OF ENGINE ECU - CDPF (EU-IV)
        3. 1491-01 ECU (ENGINE CONTROL UNIT - D20/D27DT EU-IV)
      2. REMOVAL AND INSTALLATION
        1. 1491-01 CONNECTOR PIN OF ENGINE ECU - CDPF (EU-IV)
  4. ENGINE D20DT&D27DT

    1. ENGINE INFORMATION

      1. GENERAL
        1. 1. ENGINE ASSEMBLY LAYOUT
        2. 2. COMPONENTS IN D20DT ENGINE AND D27DT ENGINE
        3. 3. ENGINE CONTROLS LAYOUT
        4. 4. ELECTRICAL COMPONENTS AND PREHEATING SYSTEM
        5. 5. INTAKE SYSTEM LAYOUT
        6. 6. EXHAUST SYSTEM LAYOUT
        7. 7. LUBRICATION SYSTEM LAYOUT
        8. 8. COOLING SYSTEM LAYOUT
        9. 9. FUEL SYSTEM LAYOUT
        10. 10. FUEL SUPPLY SYSTEM
        11. 11. CLEANNESS
        12. 12. MAINTENANCE AND REPAIR
        13. 13. GUIDELINES FOR SERVICE WORK SAFETY
        14. 14. DURING SERVICE WORK FOR INSPECTION
        15. 15. DURING SERVICE WORK FOR ELECTRIC DEVICES
        16. 16. OWNER INSPECTIONS AND SERVICES
        17. 17. STANDARD BOLTS SPECIFICATIONS
    2. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. MAJOR COMPONENTS IN ENGINE AND ENGINE COMPARTMENT
        2. 2. ENGINE STRUCTURE
        3. 3. SPECIFICATIONS AND PERFORMANCE CURVE
        4. 4. TIGHTENING TORQUE
      2. CONFIGURATION AND FUNCTIONS
        1. 1212-01 CYLINDER HEAD
        2. 1222-21 CAMSHAFT ASSEMBLY
        3. 1312-01 TIMING CHAIN ASSEMBLY
        4. 1125-01 CYLINDER BLOCK
        5. 1130-01 CRANKSHAFT ASSEMBLY
        6. 1130-33 FLYWHEEL
        7. 0000-00 PISTON AND CONNECTING ROD
        8. 1881-01 HIGH PRESSURE PUMP(HPP)
      3. REMOVAL AND INSTALLATION
        1. 1114-01 GENERAL DIAGMOSIS
        2. 1114-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        3. 1114-01 ENGINE ASSEMBLY
        4. 1533-08 ENGINE OIL PAN
        5. 1111-01 ENGINE DISASSEMBLY AND REASSEMBLY
        6. 1114-01 ENGINE OVERHAUL
        7. 1212-01 CYLINDER HEAD
        8. 2313-01 INTAKE/EXHAUST
        9. 1222-21 CAMSHAFT ASSEMBLY
        10. 1312-01 TIMING CHAIN
        11. 1881-01 HIGH PRESSURE PUMP
    3. ENGINE FUEL SYSTEM

      1. GENERAL
        1. 1. CAUTIONS FOR DI ENGINE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. ELECTRONIC CONTROL OF FUEL SYSTEM
        2. 2. COMPOSITION OF FUEL SYSTEM
        3. 3. HYDRAULIC CYCLE IN FUEL LINE(TRANSFER AND HIGH PRESSURE LINE)
        4. 4. COMPONENTS OF LOW PRESSURE TRANSFER LINE
        5. 5. COMPONENTS OF HIGH PRESSURE TRANSFER LINE
      3. CONFIGURATION AND FUNCTIONS
        1. 1881-01 LOW PRESSURE TRANSFER LINE
        2. 1881-01 INLET METERING VALVE(IMV)
        3. 1881-01 HIGH PRESSURE PUMP
        4. 2231-01 FUEL FILTER
        5. 2231-04 PRIMING PUMP
        6. 1881-23 HIGH PRESSURE ACCUMULATOR(COMMON RAIL)
        7. 1881-23 FUEL PRESSURE SENSOR
        8. 1881-01 FUEL TEMPERATURE SENSOR
        9. 1881-09 INJECTOR
      4. REMOVAL AND INSTALLATION
        1. 1881-01 HIGH PRESSURE PUMP
        2. 2231-01 FUEL FILTER
        3. 1881-23 HIGH PRESSURE ACCUMULATOR(COMMON RAIL)
        4. 1881-09 INJECTOR
    4. ENGINE INTAKE SYSTEM

      1. GENERAL
        1. 1. ENGINE INTAKE SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. ENGINE INTAKE COMPONENTS LOCATOR
        2. 2. AIR FLOWS
      3. CONFIGURATION AND FUNCTIONS
        1. 2321-01 AIR FLOW SENSOR(HOT FILM AIR MASS SENSOR)
        2. 2330-01 INTERCOOLER
        3. 1715-01 INTAKEMANIFOLD ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 2313-01 TIGHTENING TORQUE OF INTAKE SYSTEM
        2. 2313-01 AIR CLEANER ELEMENT-REPLACEMENT
        3. 2330-06 AIR CLEANER HOUSING
        4. 2321-01 AIR FLOW SENSOR(HOT FILM AIR MASS SENSOR)
        5. 2330-01 INTERCOOLER
        6. 1715-01 INTAKE MANIFOLD
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. INSPECTION BEFORE DIAGNOSIS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS LOCATOR OF EXHAUST SYSTEM
        2. 2. EXHAUST GAS FLOWS
      3. CONFIGURATION AND FUNCTIONS
        1. 1913-01 TURBO CHARGER ASSEMBLY
        2. 1913-01 VGT(VARIABLE GEOMETRY TURBO CHARGER)
        3. 1792-01 EGR VALVE AND VACUUM MODULATOR
        4. 2411-01 EXHAUST DEVICE AND MUFFLER
      4. REMOVAL AND INSTALLATION
        1. 1913-01 DIAGNOSIS AND MAINTENANCE TURBO CHARGER SYSTEM
        2. 1913-01 PATH OF TURBO CHARGER DEFECT
        3. 1913-01 HOW TO DIAGNOSE
        4. 1913-01 PATH OF EXHAUST DEVICE DEFECT
        5. 1913-01 TURBO CHARGER ASSEMBLY
        6. 1913-01 TURBO CHARGER CHECK FOR VGT
        7. 1792-01 VACUUM MODULATOR
        8. 1725-01 EXHAUST MANIFOLD
        9. 2411-01 EGR VALVE AND PIPE
        10. 2411-01 EXHAUST PIPE
    6. LUBRICATION SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF LUBRICATION SYSTEM
        2. 2. LUBRICATION SYSTEM LAYOUT
        3. 3. LUBRICATION DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 1533-01 OIL PUMP
        2. 1543-01 BLOW-BY GAS REDUCTION DEVICE
        3. 1222-01 CYLINDER HEAD COVER
        4. 1222-09 OIL SEPARATOR
        5. 1222-09 OIL SPRAY NOZZLE
        6. 1533-08 OIL PAN ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1533-01 TROUBLE DIAGNOSIS
        2. 9210-01 ENGINE OIL CHANGE
        3. 1543-01 OIL FILTER AND COOLER
        4. 1533-01 OIL PUMP
        5. 1533-34 OIL DIPSTICK GUIDE TUBE
        6. 1222-09 OIL SPRAY NOZZLE
    7. COOLING SYSTEM

      1. GENERAL
        1. 1. ENGINE COOLING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF ENGINE COOLING
        2. 2. COOLING SYSTEM FLOW
        3. 3. FUNCTION DESCRIPTION OF COOLING SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 2112-01 RADIATOR
        2. 1520-01 WATER PUMP
        3. 2130-13 COOLANT RESERVOIR
        4. 1520-11 THERMOSTAT
        5. 1431-07 COOLANT TEMPERTURE SENSOR
        6. 1411-01 PREHEATING SYSTEM
      4. REMOVAL AND INSTALLATION
        1. 9210-05 TROUBLE DIAGNOSIS
        2. 9210-05 COOLANT LEVEL CHECK
        3. 9210-05 INSPECTION AND REPAIR
        4. 9210-05 DRAINING AND ADDING OF COOLANT
        5. 2130-01 COOLANT HOSE(INLET/OUTLET)
        6. 1333-15 SHROUD AND COOLING FAN/CLUTCH
        7. 1520-01 WATER PUMP ASSEMBLY
        8. 1520-11 THERMOSTAT
        9. 1520-01 WATER PUMP HOUSING
        10. 2112-01 RADIATOR
        11. 1333-14 REPLACEMENT OF PAN BELT
        12. 0000-00 PREHEATING
        13. 0000-00 PREGLOW PLUG
    8. ENGINE ELECTRIC DEVICES

      1. GENERAL
        1. 1. SPECIFICATIONS OF ENGINE ELECTRIC
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF ELECTRIC IN ENGINE
        2. 2. COMPONENTS OF ELECTRIC DEVICES IN ENGINE
        3. 3. CIRCUIT DIAGRAM OF PREHEATING SYSTEM
        4. 4. CIRCUIT DIAGRAM OF STARTING AND ALTERNATOR
      3. REMOVAL AND INSTALLATION
        1. 1451-01 GENERAL TROBULE DIAGNOSIS
        2. 1451-51 ALTERNATOR
        3. 1461-01 STARTER
    9. ENGINE CONTROL SYSTEM

      1. GENERAL
        1. 1. ENGINE ECU AND OTHER COMPONENTS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. ECU INPUTS/OUPTPUTS
        2. 2. STRUCTURE AND FUNCTION OF ECU
        3. 3. CONTROL FUNCTION OF ECU
        4. 4. FUEL PRESSURE CONTROL
        5. 5. FUEL INTECTION CONTROL
        6. 6. FUEL FLOW CONTROL
        7. 7. INDIVIDUAL INTECTOR CALIBRATION(C2I)
        8. 8. MINIMUM DRIVE PULSE(MDP) LEARNING
      3. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ECU
        2. 2010-04 ACCELERATOR PEDAL SENSOR
        3. 1431-07 COOLANT TEMPERATURE SENSOR
        4. 1431-09 BOOST PRESSURE SENSOR
        5. 4890-02 VEHICLE SPEED SENSOR
        6. 4810-26 OTHER SWITCHES
      4. REMOVAL AND INSTALLATION
        1. 1491-01 ECU
    10. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  5. ENGINE D27DT(EU-IV)

    1. ENGINE GENERAL

      1. GENERAL
        1. 1. STRUCTURE AND COMPARISON
        2. 2. ENGINE SPECIFICATIONS AND PERFORMANCE CURVE
        3. 3. TIGHTENING TORQUE
        4. 4. MAJOR CHANGES IN D27DTP(POWER UP ENGINE(COMPARED TO D27DT)
      2. OERVIEW AND OPERATION PROCESS
        1. 1. ENGINE COMPARTMENT
        2. 2. SYSTEM IN ENGINE COMPARTMENT
    2. ENGINE FUEL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. MAJOR CHANGES IN FUEL SYSTEM OF D27DT (POWER UP) ENGINE
        2. 2. COMPONENTS OF FUEL SYSTEM
      2. COMFIGURATION AND FUNCTIONS
        1. 1881-09 INJECTOR
        2. 1881-23 COMMON RAIL / FUEL SUPPLY PIPE
      3. REMOVAL AND INSTALLATION
        1. 1881-09 INJECTOR CODING (C2I/C3I)
        2. 1881-09 INJECTOR
        3. 1881-23 COMMON RAIL / FUEL SUPPLY PIPE
    3. ENGINE INTAKE SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. INTAKE SYSTEM LAYOUT
      2. CONFIGURATION AND FUNCTIONS
        1. 2321-01 HFM (HOT FILM AIR MASS) SENSOR (VERSION 6.0)
        2. 1715-65 THROTTLE BODY
        3. 1431-09 BOOST PRESSURE SENSOR
      3. REMOVAL AND INSTALLATION
        1. 2321-01 HFM SENSOR
        2. 1715-65 THROTTLE BODY
        3. 1431-09 BOOST PRESSURE SENSOR
    4. ENGINE EXHAUST SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS
      2. CONFIGURATION AND FUNCTIONS
        1. 1792-01 E - EGR VALVE ( ELECTRIC - EXHAUST GAS RECIRCULATION VALVE
        2. 1792-04 EGR COOLER
        3. 1913-01 VGT TURBO CHARGER
        4. 2433-07 VACUUM MODUATOR FOR CONTROLLING VGT TURBO CHARGER ACTUATOR
      3. REMOVAL AND INSTALLATION
        1. 1792-01 E - EGR VALVE ASSEMBLY
        2. 1916-01 VGT TURBO CHARGER
        3. 2433-07 VACUUM MODULATOR
    5. CDPF

      1. GENERAL INFORMATION
        1. 1. OVERVIEW FOR CDPF (EU-IV)
        2. 2. CDPF (EU-IV) SYSTEM
      2. OVERVIEW AND OPERATION PROCESS
        1. OVERVIEW
        2. CDPF (EU-IV) SYSTEM CONTROL
        3. SOOT FILTERING AND BURNING PROCEDURES
        4. COMPONENTS OF CDPF SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR - CDPF (EU-IV)
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR - CDPF (EU-IV)
      4. REMOVAL AND INSTALLATION
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR - CDPF (EU-IV)
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR - CDPF (EU-IV)
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR - CDPF (EU- IV)
        4. 2412-02 CDPF ASSEMBLY - CDPF (EU-IV)
    6. ENGINE LUBRICATION SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1222-08 PCV OIL SEPARATOR
        2. 1533-08 IOP(INTEGRATED OIL PAN)
      2. REMOVAL AND INSTALLATION
        1. 1222-08 CHECK OF PCV OIL SEPARATOR
        2. 1222-08 OIL SEPARATOR
        3. 1533-08 IOP(INTEGRATED OIL PAN)
    7. ENGINE COOLING SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPARISON IN COOLING SYSTEM FOR EACH ENGINE
      2. CONFIGURATION AND FUNCTIONS
        1. 1520-01 WATER PUMP
        2. 2112-14 A/C REFRIGERANT PRESSURE SENSOR(D27DTP) AND TRIPLE PRESSURE SWHTCH(D27DT)
        3. 2112-14 PWM(PULSE WIDTH MODULATION) ELECTRIC FAN
      3. REMOVAL AND INSTALLATION
        1. 2112-14 A/C REFRIGERANT PRESSURE SENSOR(RECEIVER DRIER)
        2. 2112-14 COOLING SYSTEM
    8. ENGINE ELECTRIC SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1412-01 GLOW PLUG
      2. REMOVAL AND INSTALLATION
        1. 1412-01 GLOW PLUG
    9. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
    10. ECU

      1. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE ECU - CDPF (EU-IV)
        2. 1491-01 CONNECTOR PIN OF ENGINE ECU - CDPF (EU-IV)
        3. 1491-01 ECU (ENGINE CONTROL UNIT - D20/D27DT EU-IV)
      2. REMOVAL AND INSTALLATION
        1. 1491-01 CONNECTOR PIN OF ENGINE ECU - CDPF (EU-IV)
    11. ENGINE CONTROL SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE ECU
        2. 1990-01 SWITCHABLE ENGINE MOUNT (ELECTRONIC CONTROL TYPE)
      2. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE ECU
        2. 1990-01 SWITCHABLE ENGINE MOUNT
  6. ENGINE G32D(EU-IV)

    1. ENGINE INFORMATION

      1. GENERAL
        1. 1. COMPONENT LOCATOR
        2. 2. DESCRIPTION AND OPERATION
    2. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
        4. 4. FASTENER TIGHTENING SPECIFICATIONS (CONT¡ÇD)
      2. CONFIGURATION AND FUNCTION
        1. 1113-01 CRANKCASE VENTILATION SYSTEM
        2. 1311-31 CAMSHAFT ADJUSTER
        3. 1124-01 CYLINDER BORE
        4. 1130-11 CRANKSHAFT BEARING
      3. REMOVAL AND INSTALLATION
        1. 1113-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        2. 1113-01 GENERAL DIAGNOSIS
        3. 1113-01 ENGINE ASSEMBLY
        4. 1350-01 POLY V-BELT
        5. 1332-18 TENSIONING DEVICE
        6. 1452-01 ALTERNATOR
        7. 4711-01 POWER STEERING PUMP AND A/C BRACKET
        8. 1990-01 ENGINE MOUNT
        9. 1221-01 CYLINDER HEAD COVER
        10. 1221-02 CYLINDER HEAD FRONT COVER
        11. 1211-02 CYLINDER HEAD
        12. 1532-24 OIL PAN
        13. 1332-01 TIMING GEAR CASE COVER
        14. 1124-17 CRANKSHAFT SEALING REAR COVER
        15. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        16. 1131-02 CRANKSHAFT FRONT RADIAL SEAL
        17. 1124-16 CRANKSHAFT REAR RADIAL SEAL
        18. 1130-01 CRANKSHAFT
        19. 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
        20. 1130-13 CONNECTING ROD
        21. 1130-20 PISTON
        22. 1130-21 REPLACEMENT OF PISTON RING
        23. 1130-09 FLYWHEEL/ DRIVEN PLATE
        24. 1311-31 CAMSHAFT ADJUSTER
        25. 1311-21 CAMSHAFT SPROCKET BOLT
        26. 1221-21 CAMSHAFT
        27. 1221-21 ADJUSTMENT OF CAMSHAFT TIMING POSITION
        28. 1211-32 VALVE SPRING
        29. 1211-30 REPLACEMENT OF VALVE STEM SEAL
        30. 1211-01 MEASUREMENT OF CYLINDER HEAD MATING SURFACE
        31. 1532-19 CHAIN TENSIONER
        32. 1311-01 REPLACEMENT OF TIMING CHAIN
        33. 1311-04 TENSIONING RAIL
        34. 1311-09 CYLINDER HEAD GUIDE RAIL
        35. 1130-05 REPLACEMENT OF CRANKCASE GUIDE RAIL
        36. 1130-04 CRANKSHAFT SPROCKET
    3. ENGINE FUEL SYSTEM

      1. OVERVEIW AND OPERATION PROCESS
        1. 1. FUEL SYSTEM SPECIFICATION
      2. CONFIGURATION AND FUNCTION
        1. 2211-02 FUEL PUMP
        2. 1623-04 PURGE CONTROL VALVE
        3. 2211-02 FUEL LEVEL SENSOR
        4. 2242-12 EL INJECTOR
      3. REMOVAL AND INSTALLATION
        1. 2211-02 DISCHARGING THE PRESSURE INFUEL SYSTEM
        2. 2211-02 FUEL PUMP
        3. 2211-05 FUEL FILTER
        4. 2211-01 FUEL TANK
        5. 2242-08 FUEL PRESSURE REGULATOR
        6. 1623-04 PURGE CONTROL VALVE
        7. 1641-04 CANISTER
        8. 2242-12 FUEL RAIL AND INJECTORS
    4. ENGINE INTAKE SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
        2. 1713-08 RESONANCE FLAP
        3. 2321-01 HFM (HOT FILM AIR MASS) SENSOR
        4. 2321-04 THROTTLE VALVE ACTUATOR
      2. REMOVAL AND INSTALLATION
        1. 2312-02 REPLACEMENT OF AIR CLEANER ELEMENT
        2. 1713-08 RESONANCE FLAP
        3. 2321-01 HFM (HOT FILM AIR MASS) SENSOR
        4. 1713-03 INTAKE MANIFOLD
        5. 2321-04 THROTTLE BODY
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. OVERVIEW OF EXHAUST SYSTEM
        2. 2. OVERVIEW OF MUFFLER
        3. 3. OVERVIEW OF CATALYTIC CONVERTER
        4. 4. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 2420-01 CATALYTIC CONVERTER
        2. 1723-06 OXYGEN SENSOR
      3. REMOVAL AND INSTALLATION
        1. 1723-06 OXYGEN SENSOR
        2. 2420-01 EXHAUST LINE
    6. LUBRICATION SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OIL CIRCULATION
      2. REMOVAL AND INSTALLATION
        1. 9210-01 REPLACEMENT OF ENGINE OIL AND OIL FILTER ELEMENT
        2. 3644-06 OIL FILTER
        3. 1531-01 OIL PUMP
        4. 1531-07 OIL PRESSURE RELIEF VALVE
        5. 1542-04 OIL NON-RETURN VALVE
        6. 1532-35 OIL DIPSTICK GUIDE TUBE
        7. 1532-10 REPLACEMENT OF OIL LEAK PLUG
    7. COOLING SYSTEM

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. GENERAL DESCRIPTION
        2. 2. COMPONENT LOCATOR
      3. CONFIGURATION AND FUNCTIONS
        1. 2110-01 RADIATOR
        2. 2130-03 COOLANT RESERVOIR
        3. 1522-10 THERMOSTAT
        4. 1522-01 WATER PUMP
        5. 2110-05 ELECTRIC COOLING FAN
      4. REMOVAL AND INSTALLATION
        1. 2110-01 COOLING SYSTEM DIAGNOSIS
        2. 2110-01 SYSTEM LEAKAGE TEST
        3. 2110-01 COOLANT DRAIN AND FILL UP
        4. 2110-01 RADIATOR
        5. 1522-20 COOLANT CONNECTION FITTING
        6. 1542-20 OIL COOLER PIPE LINE
        7. 1522-10 THERMOSTAT
        8. 1522-01 WATER PUMP
        9. 1332-08 COOLING FAN AND VISCOUS CLUTCH
        10. 2110-07 COOLING FAN SHROUD
        11. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        12. 1124-01 CORE PLUGS IN CRANKCASE
    8. ENGINE ELECTRIC DEVICES

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. CHARGING SYSTEM OPERATION
        2. 2. STARTING SYSTEM OPERATION
        3. 3. IGNITION SYSTEM OPERATION
        4. 4. STARTING AND CHARGING SYSTEM (GASOLINE ENGINE) CIRCUIT
      3. CONFIGURATION AND FUNCTIONS
        1. 1452-01 ALTERNATOR
        2. 1462-01 STARTER
        3. 7010-05 IMMOBILIZER
        4. 2610-01 BATTERY
        5. 1440-01 IGNITION COIL
      4. REMOVAL AND INSTALLATION
        1. 1440-01 DIAGNOSTIC OF IGNITION SYSTEM
        2. 1452-01 ALTERNATOR (GASOLINE ENGINE)
        3. 1462-01 STARTER
        4. 2610-01 BATTERY
        5. 1440-01 SPARK PLUG AND IGNITION COIL
    9. ENGINE CONTROL SYSTEM

      1. GENERAL
        1. 1. ENGINE DATA DISPLAY TABLE
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        3. 1311-31 CAMSHAFT ACTUATOR
        4. 2010-23 ACCELERATOR PEDAL MODULE
        5. 1713-22 KNOCK SENSOR
        6. 1430-01 CRANKSHAFT POSITION SENSOR
        7. 1311-25 CAMSHAFT POSITION SENSOR
        8. 0000-00 CRUISE CONTROL SWITCH
      3. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1713-22 KNOCK SENSOR
        3. 2010-23 PEDAL POSITION SENSOR
        4. 1430-01 CRANKSHAFT POSITION SENSOR
        5. 1311-25 CAMSHAFT POSITION SENSOR
        6. 1491-01 STRATEGY-BASED DIAGNOSTICS
        7. 1491-01 SYSTEM DIAGNOSIS
    10. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  7. ENGINE G23D(EU-IV)

    1. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. DESCRIPTION AND OPERATION
        2. 2. G23D ENGINE ASSEMBLY
        3. 3. G23D ENGINE STRUCTURE
        4. 4. DIAGNOSTIC INFORMATION AND PROCEDURE
        5. 5. GENERAL DIAGNOSIS
        6. 6. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1113-01 CRANKCASE VENTILATION SYSTEM
        2. 1532-00 OIL CIRCULATION
      3. REMOVAL AND INSTALLATION
        1. 1113-01 ENGINE ASSEMBLY
        2. 1452-01 ALTERNATOR
        3. 1113-01 EINGINE MOUNT
        4. 1130-07 POLY V-BELT
        5. 1130-07 POLY V-BELT INSPECTION
        6. 1332-18 TENSIONING DEVICE
        7. 1332-18 TENSIONING DEVICE SHOCK ABSORBER
        8. 1221-01 CYLINDER HEAD COVER
        9. 1221-02 CYLINDER HEAD FRONT COVER
        10. 1221-02 CYLINDER HEAD
        11. 1332-01 TIMING GEAR CASE COVER
        12. 1124-17 CRANKSHAFT SEALING REAR COVER
        13. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        14. 1131-02 CRANKSHAFT FRONT RADIAL SEAL
        15. 1124-16 CRANKSHAFT REAR RADIAL SEAL
        16. 1130-01 CRANKSHAFT
        17. 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
        18. 1130-09 FLYWHEEL/ DRIVE PLATE
        19. 1311-31 CAMSHAFT ADJUSTER
        20. 1221-21 CAMSHAFT
        21. 1221-21 INSPECTION AND ADJUSTMENT OF CAMSHAFT TIMING POSITION
        22. 1211-32 VALVE SPRING
        23. 1211-30 VALVE STEM SEAL
        24. 1532-19 CHAIN TENSIONER
        25. 1311-01 TIMING CHAIN
        26. 1311-04 TENSIONING RAIL
        27. 1311-09 CYLINDER HEAD GUIDE RAIL
        28. 1311-05 CRANKCASE GUIDE RAIL
        29. 1130-04 CRANKSHAFT SPROCKET
        30. 1130-20 PISTON
        31. 1130-13 CONNECTING ROD
        32. 1130-21 PISTON RING
        33. 1532-24 OIL PAN
        34. 1532-00 ENGINE OIL AND OIL FILTER ELEMENT
        35. 1532-00 OIL PUMP
        36. 1532-00 OIL PRESSURE RELIEF VALVE
        37. 1532-00 OIL NON-RETURN VALVE
        38. 1532-00 OIL DIPSTICK GUIDE TUBE
        39. 1311-31 REPAIR OF CORE PLUGS IN CRANKCASE
        40. 1124-01 CYLINDER BORE
        41. 1311-31 CRANKCASE MATING SURFACE
        42. 1211-02 CYLINDER HEAD MATING SURFACE
    2. ENGINE INTAKE SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1713-08 RESONANCE FLAP
        2. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
      3. REMOVAL AND INSTALLATION
        1. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
        2. 1713-03 INTAKE MANIFOLD
    3. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION
      3. REMOVAL AND INSTALLATION
        1. 2420-01 EXHAUST LINE
    4. ENGINE COOLING SYSTEM

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENT LOCATOR
        2. 2. DESCRIPTION AND OPERATION
        3. 3. PWM (PULSE WIDTH MODULATION) ELECTRIC FAN OPERATION
      3. REMOVAL AND INSTALLATION
        1. 2110-01 DTC FOR PWM ELECTRIC FAN
        2. 2110-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        3. 2110-01 REPAIR INSTRUCTIONS ON-VEHICLE SERVICE
        4. 1522-18 WATER PUMP
        5. 1522-10 THERMOSTAT AND THERMOSTAT HOUSING ASSEMBLY
        6. 2110-00 PWM CONTROLLER UNIT
        7. 2110-07 PWM ELECTRIC FAN AND SHROUD ASSEMBLY
    5. ENGINE ELECTRICAL SYSTEM

      1. GENERAL
        1. 1. DIAGNOSTIC INFORMATION AND PROCEDURE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION
      3. REMOVAL AND INSTALLATION
        1. 1452-01 GENERATOR REPAIR INSTRUCTIONS
        2. 1462-01 STARTER REPAIR INSTRUCTIONS
        3. 2610-01 BATTERY REPAIR INSTRUCTIONS
        4. 1440-01 SPARK PLUG AND IGNITION COIL REPAIR INSTRUCTIONS
    6. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. CIRCUIT DIAGRAM
        3. 3. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  8. ELECTRICAL

    1. ELECTRIC SYSTEM

      1. ELECTRIC GENERAL
        1. 1. LOCATIONS OF INTERIOR UNITS AND SENSORS
        2. 2. SWITCHES, UNITS AND SENSORS IN ENGINE COMPARTMENT
        3. 3. INTERIOR SWITCHES
        4. 4. AUDIO / VIDEO SYSTEM
        5. 5. ELECTRIC COMPONENTS AND LAYOUT
    2. FUSE AND RELAY

      1. GENERAL INFORMATION
        1. 1. GENERAL INFORMATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. FUSE AND RELAY MOUNTING LOCATION
        3. 3. CAPACITY AND NAME OF FUSE AND RELAY IN ENGINE COMPARTMENT
        4. 4. CAPACITY AND NAME OF INTERIOR FUSE AND RELAY
        5. 5. OPERATING PROCESS OF ICM BOX
      3. CONFIGURATION AND FUNCTIONS
        1. 8210-01 CONFIGURATION OF PCB IN ICM BOX AND FUNCTION OF CONNECTOR
        2. 8410-02 CIRCUIT DIAGRAM FOR FUSE AND RELAY BOX IN ENGINE COMPARTMENT
        3. 8410-04 CIRCUIT DIAGRAM FOR INTERIOR FUSE AND RELAY BOX ON DRIVER SIDE
        4. 8402-06 CIRCUIT DIAGRAM FOR INTERIOR FUSE AND RELAY BOX ON PASSENGER SIDE
      4. REMOVAL AND INSTALLATION
        1. 8210-01 ICM BOX
    3. STICS

      1. GENERAL
        1. 2. STICS OVERVIEW
        2. 3. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1. STICS OVERVIEW
        2. 2. FUNCTIONS AND SPECIFICATIONS
        3. 3. ROBBERY ALARM OF RKSTICS CONTROL
        4. 4. ELECTRIC WIRING DIAGRAMS
      3. REMOVAL AND INSTALLATION
        1. 8710-01 DIAGNOSIS TROUBLE CODE AND HELP TIPS
        2. 7010-06 DUAL REKES CODING
        3. 8710-01 RKSTICS/STICS
    4. IMMO

      1. GENERAL
        1. 1. IMMOBILIZER OVERVIEW
        2. 2. BASIC FUNCTIONS OF IMMOBILIZER KEY(REKES FUNCTION)
      2. CONFIGURATION AND FUNCTIONS
        1. 1. OTHER FUNCTIONS IN SYSTEM
        2. 2. REKES OPERATION LOGIC
      3. REMOVAL AND INSTALLATION
        1. 7010-06 REPLACEMENT OF IMMOBILIZER TRANSPONDER
        2. 7010-06 IMMOBILIZER CODING AND IMMOBILIZER UNIT
    5. SPWM

      1. GENERAL
        1. 1. SEAT POSITION WITH MEMORY OVERVIEW
      2. CONFIGURATION AND FUNCTIONS
        1. 1. SEAT POSITION WITH MEMORY COMPONENTS
        2. 2. SEAT POSITION WITH MEMORY OPERATIONS
        3. 3. SEAT POSITION WITH MEMORY INPUT/OUTPUT OF SPWM UNIT
        4. 4. CONTROL AND OPERATING CONDITIONS
      3. REMOVAL AND INSTALLATION
        1. 7410-13 DRIVER'S SEAT(POWER SEAT)
    6. CLUSTER

      1. GENERAL
        1. 1. DESCRIPTIONS OF INDICATOR DISPLAY
        2. 2. WARNING / INDICATOR PANEL
      2. CONFIGURATION AND FUNCTIONS
        1. 1. CLUSTER CONFIGURATION
        2. 2. CLUSTER WARNING LIGHTS AND INDICATORS
        3. 3. OPERATION OF HDC INDICATOR CONTROLLER
        4. 4. ESP WARNING LAMP
        5. 5. CLUSTER ELECTRICAL WIRING DIAGRAMS
      3. REMOVAL AND INSTALLATION
        1. 8010-01 METER CLUSTER
    7. LAMP

      1. GENERAL
        1. 1. LOCATIONS OF LAMPS AND SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 8310-01 FRONT LAMPS
        2. 8320-01 REAR COMBINATION LAMP
        3. 8610-01 INTERIOR LAMPS
      3. REMOVAL AND INSTALLATION
        1. 8310-01 HEAD LAMP
        2. 8310-10 FOG LAMP
        3. 8310-13 SIDE REPEATER
        4. 8320-01 REAR COMBINATION LAMP
        5. 8320-01 LICENSE PLATE LAMP
        6. 8320-16 HIGH MOUNTED STOP LAMP
        7. 8610-01 INTERIOR LAMP
    8. SWITCH

      1. GENERAL
        1. 1. SWITCH ARRANGEMENT
      2. CONFIGURATION AND FUNCTIONS
        1. 8510-31 CENTER FASCIA AND BEZEL SWITCH ASSEMBLY
        2. 8510-52 OUTSIDE REARVIEW MIRROR SWITCH BEZEL ASSEMBLY
        3. 7770-20 OVERHEAD CONSOLE SWITCH
        4. 8510-05 SWITCH ASSEMBLY ON DRIVER¡¯S DOOR WINDOW
        5. 8510-13 SEAT POSITION MEMORY SWITCH
        6. 8510-01 AUDIO REMOTE CONTROL SWITCH ON STEERING WHEEL
        7. 7610-54 DIGITAL CLOCK
        8. 8510-21 MULTIFUNCTION SWITCH
        9. 8610-06 HORN (INCLUDING THEFT WARNING HORN)
      3. REMOVAL AND INSTALLATION
        1. 8510-31 CENTER FASCIA AND BEZEL SWITCH
        2. 8610-08 DIGITAL CLOCK
        3. 8510-52 OUTSIDE REARVIEW MIRROR SWITCH BEZEL
        4. 7770-20 OVERHEAD CONSOLE SWITCH
        5. 8510-05 POWER WINDOW SWITCH
        6. 8510-05 SEAT POSITION MEMORY SWITCH
        7. 8510-01 AUDIO SWITCH ON STEERING WHEEL
        8. 8510-21 MULTIFUNCTION SWITCH
        9. 8610-06 HORN(INCLUDING THEFT WARNING HORN)
        10. 7632-16 CIGARETTE LIGHTER
        11. 7610-54 POWER OUTLET
    9. WIPER & WASHER

      1. GENERAL
        1. 1. WIPER AND WASHER SYSTEM OVERVIEW
      2. CONFIGURATION AND FUNCTIONS
        1. 1. SYSTEM LAYOUT OF WIPER AND WASHER (WITH RAIN SENSOR)
        2. 2. WIPER / WASHER RELATED FUNCTION AND SPECIFICATION
        3. 3. WIPER AND WASHER SYSTEM RELATED CIRCUIT
        4. 4. REAR WIPER
      3. REMOVAL AND INSTALLATION
        1. 7810-01 FRONT WIPER ASSEMBLY
        2. 7830-01 REAR WIPER ASSEMBLY
        3. 7830-01 REAR WIPER BLADE
        4. 7820-01 RESERVOIR TANK AND NOZZLE ASSEMBLY
        5. 7820-20 NOZZLE AND HOSE
    10. RAIN SENSOR

      1. GENERAL
        1. 1. RAIN SENSING SYSTEM (WITH AUTO LIGHT SENSOR) OVERVIEW
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. FUNCTIONS AND SPECIFICATIONS OF RAIN SENSING WIPER
        2. 2. OPERATION MODE OF RAIN SENSING WIPER SYSTEM
        3. 3. ELECTRICAL WIRING DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 8610-09 RAIN SENSOR OPERATION
        2. 8610-09 RAIN SENSOR RELATED CIRCUIT
        3. 8610-09 FUNCTIONS AND CHECKS OF RAIN SENSOR
      4. REMOVAL AND INSTALLATION
        1. 8610-09 DIAGNOSIS PROCEDURES
        2. 8610-09 TROUBLE SHOOTING
        3. 8610-09 RAIN SENSOR
    11. PAS

      1. GENERAL
        1. 1. COMPONENT SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SYSTEM CONFIGURATION
        2. 2. ALARM INTERVAL AND TROUBLE SHOOTING
        3. 3. CAUTIONS ON PARKING AID SYSTEM
        4. 4. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 8790-03 PARKING AID SENSOR
        2. 8790-01 PARKING AID UNIT
        3. 8790-00 PAS PIEZOMETRIC BUZZER
    12. AV

      1. GENERAL
        1. 1. AV HEAD UNIT OVERVIEW
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. AV SYSTEM CONFIGURATION
        2. 2. AV HEAD SYSTEM CIRCULATION
        3. 3. AV SYSTEM FUNCTIONS
        4. 4. AV SYSTEM SPECIFICATIONS AND CONTROL
      3. CONFIGURATION AND FUNCTIONS
        1. 8910-01 HEAD UNIT WIRING CONNECTION
        2. 8930-08 TUNER AND DSP AMPLIFIER
        3. 8610-26 SUBWOOFER
        4. 8910-07 USB/AUX MODULE
        5. 8930-00 COMBINATION ANTENNA.
      4. REMOVAL AND INSTALLATION
        1. 8910-01 AV HEAD UNIT
        2. 8930-08 TUNER ASSEMBLY
        3. 8930-14 DSP AMPLIFIER
        4. 8930-10 DVD CHANGER
        5. 8610-22 FRONT (CENTER SPEAKER)
        6. 8610-26 SUN WOOFER SPEAKER
        7. 8610-22 FRONT/REAR DOOR SPEAKERS
        8. 8610-22 DOOR TWEETER SPEAKER
        9. 8930-19 ANTENNA MODULE
        10. 8910-07 USB/AUX MODULE
        11. 8930-00 HOW TO CHECK THE COMBINATION ANTENNA
        12. 8930-00 COMBINATION ANTENNA
  9. CHASSIS

    1. ION 4-SPEED

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION OF AUTOMATIC TRANSMISSION
        2. 2. APPEARANCE
        3. 3. SHIFT PATTERN DIAGRAM
        4. 4. OPERATORS INTERFACES
        5. 5. CONTROL SYSTEMS
        6. 6. ELECTRONIC CONTROL SYSTEM
        7. 7. HYDRAULIC CONTROL SYSTEM
        8. 8. POWER FLOWS
      3. CONFIGURATION AND FUNCTIONS
        1. 3410-01 TCU
        2. 2010-01 ACCELERATOR PEDAL SENSOR
      4. REMOVAL AND INSTALLATION
        1. 3640-01 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 3640-01 REBUILD WARNINGS
        3. 3640-01 FRONT AND REAR BAND ADJUSTMENT
        4. 3640-01 SYMPTOM DIAGNOSIS
        5. 3410-01 TROUBLE CODE DIAGNOSIS
        6. 3640-01 ION AUTOMATIC TRANSMISSION ASSEMBLY
        7. 3643-01 VALVE BODY
        8. 3640-01 DISASSEMBLY OF TRANSMISSION
        9. 3640-01 ASSEMBLY OF TRANSMISSION
        10. 3642-18 GEAR SHIFT CONTROL LEVER
        11. 3410-01 TCU
    2. DC 5-SPEED

      1. GENERAL
        1. 1. AUTOMATIC TRANSMISSION OVERVIEW
        2. 2. AUTOMATIC TRANSMISSION (DC 5-SPEED) APPEARANCE
        3. 3. AUTOMATIC TRANSMISSION STRUCTURE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. POWER FLOW
      3. CONFIGURATION AND FUNCTIONS
        1. 3650-01 EACH OTHER OF SELECTOR LEVER MODE TO OPERATIONS
        2. 3650-01 AUTOMATIC TRANSMISSION (DC 5-SPEED) ASSEMBLY
        3. 3660-01 VALVE BODY
        4. 3110-01 TCU (TRANSMISSION CONTROL UNIT)
      4. REMOVAL AND INSTALLATION
        1. 3650-01 AUTOMATIC TRANSMISSION OF OIL CHECK AND SPECIFICATION
        2. 3650-01 SELECTOR LEVER AND LINK
        3. 3650-01 FRONT AND REAR PROPELLER SHAFT
        4. 3650-01 TRANSMISSION ASSEMBLY
        5. 3650-01 REPLACING THE O-RING ON PARKING PAWL GUIDE SLEEVE
        6. 3650-01 DISASSEMBLY AND REASSEMBLY (DC 5-SPEED A/T)
        7. 3660-01 ADAPTER PLUG
        8. 3660-01 VALVE BODY
        9. 3660-01 VALVE BODY OVERHAUL
        10. 3110-01 TCU
    3. DSI M78 6-SPEED A/T

      1. GENERAL INFORMATION
        1. 1. DSI M78 6-SPEED AUTOMATIC TRANSMISSION GENERAL
        2. 2. STRUCTURE CHARACTERISTICS AND SPECIFICATIONS
        3. 3. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. GENERAL DESCRIPTION
        2. 2. ADVANCED SIX SPEED FEATURES
        3. 3. FUNCTION OF EACH MODE
        4. 4. LIMP HOME MODE
        5. 5. TRANSMISSION ELECTRONIC CONTROL SYSTEM
        6. 6. CONFIGURATION OF CAN RELATED TO TCU
        7. 7. POWER TRAIN
      3. CONFIGURATION AND FUNCTIONS
        1. 3721-01 TGS LEVER
        2. 3680-01 DSI M78 6-SPEED A/T ASSEMBLY
        3. 3680-01 VALVE BODY
        4. 3110-01 TCU
        5. 3650-01 INHIBITOR SWITCH
      4. REMOVAL AND INSTALLATION
        1. 9210-01 FLUID LEVEL INSPECTION
        2. 3650-01 TRANSMISSION RESET PROCEDURE (REPLACEMENT TRANSMISSION)
        3. 3650-01 DSI M78 6-SPEED A/T ASSEMBLY
        4. 3660-01 VALVE BODY
        5. 3110-01 TCU
        6. 3721-01 TGS LEVER
        7. 3650-01 INHIBITOR SWITCH
        8. 3110-01 TROUBLE CODE DIAGNOSIS
      5. DIAGNOSIS AND TESTING
        1. 1. WIRING DIAGRAM
        2. 2. WIRE HARNESS CONNECTOR CHART
        3. 3. UNIT CONNECTOR DESCRIPTION
      6. TROUBLE CODE EIAGNOSIS
        1. 1. DIAGNOSTIC TROUBLE CODE LIST
        2. 2. SYSTEM DIAGNOSIS
      7. MAINTENANCE OPERATIONS
        1. 1. OIL TEST
        2. 2. STALL TEST
        3. 3. TRANSMISSION RESET PROCEDURE (REPLACEMENT TRANSMISSION)
        4. 4. FLUID LEVEL INSPECTION
        5. 5. TRANSMISSION COOLER AND HYDRAULIC LINE FLUSHING PROCEDURE
        6. 6. LUBRICATION
        7. 7. TRANSMISSION COOLER AND HYDRAULIC LINE FLUSHING PROCEDURE (NEW TRANSMISSION)
    4. TGS LEVER

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. LOCATIONS AND COMPONENTS
        3. 3. INPUT/OUTPUT OF TGS LEVER
      2. CONFIGURATION AND FUNCTIONS
        1. 3721-01 TGS LEVER
      3. REMOVAL AND INSTALLATION
        1. 3721-01 DIAGNOSTIC TROUBLE CODE
        2. 3721-01 TGS LEVER
    5. T/M LEVER

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CIRCUIT OF ION 4-SPEED AUTOMATIC T/M
        2. 2. CIRCUIT OF SHIFT INTER LOCK
      2. REMOVAL AND INSTALLATION
        1. 3721-01 CENTER CONSOLE(DSI/ION AUTO TRANSMISSION)
        2. 3170-01 CENTER CONSOLE(MANUAL TRANSMISSION)
    6. M/T

      1. GENERAL
        1. 1. OVERVIEW AND CHARACTERISTICS OF MANUAL TRANSMISSION
        2. 2. SPECIFICATIONS AND TIGHTENING TORQUE OF MANUAL TRANSMISSION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. MANUAL TRANSMISSION SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 3170-01 MANUAL TRANSMISSION LOCATION
        2. 3170-01 MANUAL TRANSMISSION SYSTEM COMPONENTS
        3. 3170-01 SHIFTING MECHANISM
      4. REMOVAL AND INSTALLATION
        1. 3170-01 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 3170-01 OIL CHECK/CHANGE OF MANUAL TRANSMISSION
        3. 3170-01 MANUAL TRANSMISSION
        4. 3170-01 MANUAL TRANSMISSION OVERHAUL
        5. 3660-01 TRANSMISSION ADAPTER
        6. 3170-01 SHIM ADJUSTMENT
    7. CLUTCH

      1. GENERAL
        1. 1. CLUTCH SPECIFICATIONS
        2. 2. TIGHTTENING TORQUE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. FUNCTION AND OVERVIEW
      3. CONFIGURATION AND FUNCTIONS
        1. 3010-01 CLUTCH INSPECTION AND MAINTENANCE
        2. 3020-01 CLUTCH MASTER CYLINDER
        3. 3020-04 CLUTCH CHAMBER
        4. 3030-01 CLUTCH PEDAL
      4. REMOVAL AND INSTALLATION
        1. 3010-01 CLUTCH TROUBLE DIAGNOSIS
        2. 3020-01 CLUTCH AIR BLEEDING
        3. 3010-01 CLUTCH ASSEMBLY
        4. 3010-01 CLUTCH REPLACEMENT
        5. 3171-14 CONCENTRIC SLAVE CYLINDER
        6. 3020-01 CLUTCH MASTER CYLINDER
        7. 3030-01 CLUTCH PEDAL
        8. 3020-04 CLUTCH CHAMBER
    8. AXLE

      1. GENERAL
        1. 1. AXLE SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. AXLE OVERVIEW
      3. CONFIGURATION AND FUNCTIONS
        1. 4120-01 FRONT AXLE ASSEMBLY
        2. 4210-01 5-LINK TYPE REAR AXLE
        3. 4220-01 INDEPENDENT SUSPENSION TYPE REAR AXLE
      4. REMOVAL AND INSTALLATION
        1. 4220-01 TROUBLE DIAGNOSIS
        2. 4220-01 INSPECTION OF RING GEAR TOOTH CONTACT PATTERN
        3. 4120-01 FRONT AXLE ASSEMBLY
        4. 4210-01 5-LINK TYPE REAR AXLE
        5. 4220-01 INDEPENDENT SUSPENSION TYPE REAR AXLE
    9. AXLE (IOP)

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. WHEEL ALIGNMENT
      2. CONFIGURATION AND FUNCTIONS
        1. 4210-01 IOP(INTEGRATED OIL PAN) FRONT AXLE
        2. 4210-01 INTEGRATED OIL PAN(IOP)
      3. REMOVAL AND INSTALLATION
        1. 4210-01 INSPECTION AND SERVICE FOR IOP FRONT AXLE
        2. 4210-01 IOP FRONT AXLE ASSEMBLY
        3. 4210-01 OIL PAN(IOP)
    10. T/C

      1. GENERAL
        1. 1. PART TIME TRANSFER CASE OVERVIEW
        2. 2. PART TIME TRANSFER CASE SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. STRUCTURE
        2. 2. SYSTEM LAYOUT AND FUNCTIONS
        3. 3. LOCKING HUB SYSTEM
        4. 4. POWER FLOW
      3. CONFIGURATION AND FUNCTIONS
        1. 3240-01 TRANSFER CASE
        2. 3240-01 PART TIME TRANSFER CASE EXPLODED VIEW
        3. 4116-01 COMPONENTS OF IWE (INTEGRATED WHEEL END)
        4. 3410-01 TCCU (TRANSFER CASE CONTROL UNIT)
      4. REMOVAL AND INSTALLATION
        1. 3240-01 PART TIME TRANSFER CASE GENERAL DIAGNOSIS
        2. 4116-01 VACUUM LOCKING HUB CHECK
        3. 3240-01 OIL LEVEL CHECK AND CHANGE
        4. 3410-01 TCCU SELF-DIAGNOSIS TEST
        5. 3410-01 TCCU DIAGNOSTIC TROUBLE CODE
        6. 3240-01 PART TIME TRANSFER CASE
        7. 3240-01 TRANSFER CASE MOTOR
        8. 4116-01 IWE (INTEGRATED WHEEL END)
        9. 4116-01 LOCKING HUB ACTUATOR ASSEMBLY
        10. 3410-01 TCCU
    11. PROPELLER SHAFT

      1. GENERAL
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT LOCATOR
        3. 3310-01 FRONT PROPELLER SHAFT
        4. 3310-06 REAR PROPELLER SHAFT
        5. 3310-00 DISASSEMBLY AND REASSEMBLY PROPELLER SHAFT
    12. SUSPENSION

      1. GENERAL
        1. 1. FRONT SUSPENSION SPECIFICATIONS
        2. 2. REAR SUSPENSION SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 4411-01 FRONT SUSPENSION SYSTEM OVERVIEW
        2. 4510-01 5-LINK (RIGID TYPE) REAR SUSPENSION SYSTEM OVERVIEW
        3. 4520-01 IRS TYPE REAR SUSPENSION SYSTEM OVERVIEW
        4. 4320-01 IRS TYPE REAR SUSPENSION COMPONENTS
      3. REMOVAL AND INSTALLATION
        1. 4410-10 SUSPENSION TROUBLE DIAGNOSIS
        2. 4410-10 FRONT SUSPENSION-UPPER ARM
        3. 4411-01 COIL SPRING & SHOCK ABSORBER ASSEMBLY
        4. 4420-01 FRONT SUSPENSION-STABILIZER BAR
        5. 4410-01 FRONT SUSPENSION-LOWER ARM
        6. 4510-01 5-LINK (RIGID TYPE) REAR SUSPENSION
        7. 4320-01 REAR SUSPENSION MODULE
        8. 4521-03 REAR SUSPENSION-SHOCK ABSORBER ASSEMBLY
        9. 4521-01 REAR SUSPENSION-COIL SPRING ASSEMBLY
        10. 4520-25 REAR SUSPENSION-STABILIZER BAR ASSEMBLY
        11. 4520-01 IRS TYPE SUSPENSION ASSEMBLY
        12. 4521-20 COIL SPRING LINK ASSEMBLY
    13. ESP

      1. GENERAL
        1. 1.BRAKE SYSTEM GENERAL INFORMATION
        2. 2.BRAKE SYSTEM SPECIFICATIONS
        3. 3.BRAKE OPERATION AND NOISE
        4. 4.ESP SYSTEM RELATED PRECAUTIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. ESP SYSTEM OF GENERAL INFORMATION
        2. 2. PRINCIPLE OF ESP
        3. 3. HBA (HYDRAULIC BRAKE ASSIST SYSTEM)
        4. 4. ARP (ACTIVE ROLL-OVER PROTECTION)
        5. 5. HDC (HILL DESCENT CONTROL)
        6. 6. ESP COMPONENTS AND LOCATIONS
        7. 7. INPUT/OUTPUT SIGNALS FOR HDC OPERATION
        8. 8. ESP HYDRAULIC CIRCUIT DIAGRAM
        9. 9. HYDRAULIC PRESSURE FOR EACH ESP OPERATING RANGE
        10. 10. HYDRAULIC CIRCUIT OF HBA (HYDRAULIC BRAKE ASSIST)
        11. 11. GENERAL INFORMATION OF ABS SYSTEM
        12. 12. CONFIGURATION OF ABS SYSTEM
        13. 13. INPUT AND OUTPUT DIAGRAM OF ABS
        14. 14. HYDRAULIC CIRCUIT OF ABS
        15. 15. ABS CIRCUIT IN EACH OPERATION RANGE
      3. CONFIGURATION AND FUNCTIONS
        1. 4892-01 HECU (HYDRAULIC / ELECTRONIC CONTROL UNIT)
        2. 4850-01 PRESSURE SENSOR
        3. 4890-10 SENSOR CLUSTER
        4. 8510-21 SWAS: STEERING WHEEL ANGLE SENSOR
        5. 8510-56 ESP OFF SWITCH
        6. 4890-01 AWSS: ACTIVE WHEEL SPEED SENSOR
      4. REMOVAL AND INSTALLATION
        1. 4892-01 ESP SYSTEM AIR BLEEDING
        2. 4892-01 ABS/ESP TROUBLE DIAGNOSIS
        3. 4892-01 HECU
        4. 4850-01 PRESSURE SENSOR
        5. 4890-10 SENSOR CLUSTER
        6. 4890-01 FRONT WHEEL SPEED SENSOR
        7. 4890-01 REAR WHEEL SPEED SENSOR
    14. STEERING

      1. GENERAL
        1. 1. POWER STEERING SYSTEM OVERVIEW
        2. 2. POWER STEERING SPECIPICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. POWER STEERING SYSTEM LAYOUT
        2. 2. SSPS(SPEED SENSING POWER STEERING) OVERVIEW AND FUNCTIONS
        3. 3. S.S.P.S OPERATIONS
      3. REMOVAL AND INSTALLATION
        1. 4610-00 AIR BLEEDING
        2. 4610-00 OIL PUMP PRESSURE AND OIL LEVEL CHECK
        3. 4610-00 GENERAL INSPECTIONS
        4. 4610-00 S.S.P.S TROUBLE DIAGNOSIS
        5. 4620-01 S.S.P.S CONTROL UNIT
        6. 4610-06 STEERING COLUMN SHAFT
        7. 4610-07 LOWER SHAFT
        8. 4620-02 STEERING GEAR BOX
        9. 4711-01 STEERING GEAR PUMP
  10. BODY

    1. AIR CONDITIONER

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. SYSTEM LAYOUT AND COMPONENTS
        2. 2. VENTILATION SYSTEM COMPONENTS
        3. 3. AIR CONDITIONER MODULE WIRING AND LAYOUT
        4. 4. PTC HEATER AND FFH HEATER LAYOUT
        5. 5. AMBIENT TEMPERATURE SENSOR
        6. 6. SENSORS AND ACTUATORS
        7. 7. AIR CONDITIONER SYSTEM DIAGRAM
        8. 8. AIR CONDITIONER MODULE SENSORS AND ACTUATORS
        9. 9. FFH (FUEL FIRED HEATER) SYSTEM COMPONENTS
        10. 10. FFH OPERATING PROCESS
      2. CONFIGURATION AND FUNCTIONS
        1. 6810-20 AIR CONDITIONER CONTROLLER UNIT
        2. 6910-01 F.F.H COMPONENTS AND FUNCTIONS
        3. 6810-15 PTC (POSITIVE TEMPERATURE COEFFICIENT) SYSTEM
      3. REMOVAL AND INSTALLATION
        1. 6810-20 SELF DIAGNOSIS (ONLY FOR FATC AIR CONDITIONER)
        2. 6810-20 AIR CONTROLLER SWITCH AND ACTIVE INCAR/HUMIDITY SENSOR
        3. 6810-20 AMBIENT TEMPERATURE SENSOR
        4. 6810-01 AIR CONDITIONER MODULE ASSEMBLY
        5. 6820-24 THE WATER TEMPERATURE SENSOR
        6. 6810-06 POWER TRANSISTOR
        7. 6810-02 MODE DOOR ACTUATOR
        8. 0000-00 IN/EX - AIR DOOR ACTUATOR
        9. 0000-00 AIR MIX DOOR ACTUATOR
        10. 6810-24 INTAKE TEMPERATURE SENSOR
        11. 6810-01 AIR DUCT ASSEMBLY
        12. 6820-01 CONDENSER ASSEMBLY
        13. 6820-16 RECEIVER DRYER ASSEMBLY
        14. 6820-02 COMPRESSOR ASSEMBLY
        15. 6910-01 F.F.H
        16. 6910-01 FFH HEATER TROUBLE DIAGNOSIS
        17. 6810-15 PTC
    2. AIR BAG

      1. GENERAL
        1. 1. REMINDER FOR AIR BAG RELATED COMPONENT REPLACEMENT
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. AIR BAG SYSTEMS (INCLUDING CURTAIN AIR BAGS) OVERVIEW
        2. 2. AIR BAG SYSTEM LOCATIONS AND RELATED COMPONENTS
        3. 3. AIR BAG SYSTEM OPERATION PROCESS
        4. 4. AIR BAG MODULE AND OTHER COMPONENTS
        5. 5. AIR BAG SYSTEM DEPLOY (FIRING LOOP)
        6. 6. AIR BAG DEPLOYMENT SIGNAL OUTPUT (CRASH OUT)
        7. 7. AIR BAG WARNING LAMP OPERATIONAL CONDITIONS
        8. 8. AIR BAG ELECTRICAL WIRING DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 8810-12 DRIVER AIR BAG
        2. 8810-12 CONTACT COIL
        3. 8810-06 PASSENGER AIR BAG
        4. 8810-11 CURTAIN AIR BAG
        5. 8810-01 AIR BAG UNIT (SDM)
        6. 8810-16 CURTAIN AIR BAG G SENSOR
        7. 8810-01 AIR BAG SYSTEM DIAGNOSIS
    3. SEAT

      1. GENERAL
        1. 1. SEAT OVERVIEW
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SEAT OVERVIEW
        2. 2. SEAT BELT OVERVIEW
      3. CONFIGURATION AND FUNCTIONS
        1. 7410-01 SWITCHES AND FUNCTIONS OF DRIVER SEAT
        2. 7410-01 SWITCHES AND FUNCTIONS SEAT HEATING
        3. 7410-01 SEAT ARRANGEMENT
      4. REMOVAL AND INSTALLATION
        1. 7410-01 SEAT MOUNTING POINTS
        2. 7410-01 SEAT
        3. 7430-01 SEAT BELT
    4. SUNROOF

      1. GENERAL
        1. 1. HAZARD (MANUAL) OPERATION
        2. 2. RESETTING OF SUNROOF CONTROL UNIT
        3. 3. TROUBLE DIAGNOSIS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SUNROOF COMPONENTS AND LOCATIONS
        2. 2. SUNROOF OPERATION AND FUNCTION
        3. 3. SUNROOF CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 7340-01 SUNROOF ASSEMBLY VIEW
      4. REMOVAL AND INSTALLATION
        1. 7340-01 WIND DEFLECTOR
        2. 7340-04 GLASS PANEL ASSEMBLY
        3. 7340-12 DRAIN CHANNEL
        4. 7340-05 SUN SHADE PANEL (WITH SUNROOF TILTED-UP)
        5. 7340-12 SUNROOF DRAIN HOSE
        6. 7340-02 SUNROOF CONTROL UNIT (SCU) AND MOTOR (WITH SUNROOF FULLY CLOSED)
        7. 7340-01 SUNROOF ASSEMBLY
    5. BODY INTERIOR

      1. CONFIGURATION AND FUNCTIONS
        1. 7730-00 COMPONENT OF INTERIOR TRIM
      2. REMOVAL AND INSTALLATION
        1. 7610-01 INSTRUMENT PANEL
        2. 7770-01 SUN VISOR
        3. 7730-12 REAR QUARTER TRIM AND PILLAR
        4. 7330-01 HEADLINING ASSEMBLY
        5. 7630-01 CENTER CONSOLE (A/T)
        6. 7632-01 CENTER CONSOLE (M/T)
        7. 7850-01 OUTSIDE REARVIEW MIRROR
        8. 7770-10 INSIDE REARVIEW MIRROR
    6. BODY EXTERIOR

      1. CONFIGURATION AND FUNCTIONS
        1. 5110-00 COMPONENT OF BODY EXTERIOR
        2. 7870-00 CONSTRUCTION OF BUMPER
        3. 6110-01 CONSTRUCTION OF HOOD ASSEMBLY
        4. 6410-01 CONSTRUCTION OF TAILGATE ASSEMBLY
        5. 7930-10 CONSTRUCTION OF SIDE SEAL MOLDING
        6. 6210-01 COMPONENTS OF FRONT DOOR OPENING
        7. 7120-01 COMPONENTS OF FRONT WINDOW REGULATOR
        8. 6310-01 COMPONENTS OF REAR DOOR OPENING SYSTEM
        9. 7220-01 COMPONENTS OF REAR WINDOW REGULATOR
      2. REMOVAL AND INSTALLATION
        1. 7870-01 FRONT BUMPER
        2. 7880-01 REAR BUMPER
        3. 6110-01 HOOD
        4. 7940-10 ROOF FASHION RAIL
        5. 7930-10 SIDE SEAL MOLDING
        6. 6410-01 TAILGATE
        7. 6410-01 TAILGATE ASSEMBLY
        8. 7940-21 REAR AIR SPOILER
        9. 5720-04 FENDER
        10. 6210-01 FRONT DOOR
        11. 7115-01 FRONT DOOR TRIM
        12. 7120-01 WINDOW REGULATOR
        13. 6310-01 REAR DOOR
        14. 7215-01 REAR DOOR TRIM
        15. 7220-01 REAR WINDOW REGULATOR
        16. 1881-00 FUEL TANK
        17. 0000-00 SPARE TIRE
    7. BODY REPAIR

      1. GENERAL
        1. 1. DIMENSIONS
        2. 2. JACK-UP POINTS
        3. 3. DESIGN CHANGES FOR IMPROVING NVH PERFORMANCE
      2. CONFIGURATION AND FUNCTIONS
        1. 4110-01 COMPONENTS OF FRAME
        2. 4110-01 FRAME DIMENSIONS
        3. 4110-01 FRAME BODY MOUNTING
        4. 5110-01 WHITE BODY
        5. 5110-01 BODY DIMENSIONS
        6. 5110-01 BODY GAPS
        7. 6210-01 DOOR COMPONENTS(INCLUDING ENGINE HOOD)
        8. 4010-70 COMPONENTS OF BODY PANELS
        9. 5620-04 COMPONENTS OF FLOOR PANELS
        10. 1990-01 COMPONENTS OF ENGINE MOUNTING BRACKET
        11. 7870-00 COMPONENTS OF BUMPER
        12. 7940-10 COMPONENTS OF ROOF PANEL
        13. 5210-02 COMPONENTS OF SIDE PANEL
        14. 7840-00 COMPONENTS OF GLASS
        15. 7010-01 COMPONENTS OF KEY SET
        16. 5110-00 COMPONENTS OF OTHERS (I)
        17. 5110-00 COMPONENTS OF OTHERS (II)
  11. DIAGNOSIS

    1. ECU-GASOLINE

      1. DIAGNOSIS
        1. 1. ECU-GASOLINE
    2. ECU-DIESEL

      1. DIAGNOSIS
        1. 1. ECU-DIESEL
    3. BRAKE

      1. DIAGNOSIS
        1. 1. BRAKE
    4. AIR-BAG

      1. DIAGNOSIS
        1. 1. AIR-BAG
    5. CCCS

      1. DIAGNOSIS
        1. 1. CCCS
    6. FATC

      1. DIAGNOSIS
        1. 1. FATC
    7. FFH

      1. DIAGNOSIS
        1. 1. FFH
    8. P/TRUNK

      1. DIAGNOSIS
        1. 1. P/TRUNK
    9. RAIN SENSOR

      1. DIAGNOSIS
        1. 1. RAIN SENSOR
    10. STICS

      1. DIAGNOSIS
        1. 1. STICS
    11. TC

      1. DIAGNOSIS
        1. 1. TC
    12. TCU

      1. DIAGNOSIS
        1. 1. TCU
    13. TGS LEVER

      1. DIAGNOSIS
        1. 1. TGS LEVER


Electrical Wiring Diagram

  1. GENERAL INFORMATION

    1. GENERAL INFORMATION

      1. 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
  2. CONNECTOR/GROUND

    1. WIRING HARNESS

      1. 0000-00 WIRING HARNESS, COMPONENTS LOCATION
  3. POWER DISTRIBUTION

    1. FUSE/RELAY

      1. 8210-00 ENGINE ROOM FUSE / RELAY BOX
      2. 8410-00 I/P - LH FUSE / RELAY BOX
      3. 8410-00 I/P - RH FUSE / RELAY BOX
    2. ELECTRICITY DIVIDE

      1. 8210-00 ENGINE ROOM FUSE / RELAY BOX CIRCUIT
      2. 8410-00 I/P - LH FUSE / RELAY BOX CIRCUIT
      3. 8410-00 I/P - RH FUSE / RELAY BOX CIRCUIT
      4. 84100-00 ICM BOX RELAY BOX CIRCUIT
  4. CIRCUIT

    1. ENGINE

      1. 1461-00 STARTING / CHARGING
      2. 2820-00 PREHEATING CIRCUIT
      3. 1491-00 ECU (ENGINE CONTROL UNIT - D20/D27DT EU-IV)
      4. 1491-00 ECU (ENGINE CONTROL UNIT - D20/D27DT)
      5. 1490-00 ECU (ENGINE CONTROL UNIT - GSL G32)
      6. 1490-00 ECU (ENGINE CONTROL UNIT - GSL G23)
      7. 8210-00 DIAGNOSIS CIRCUIT
    2. CHASSIS

      1. 3110-00 TCU (6-A/T)
      2. 3110-00 TCU (5-A/T)
      3. 3110-00 TUC (4-A/T)
      4. 3740-00 A/T SHIFT LOCK (4-A/T)
      5. 3410-00 TCCU
      6. 4480-00 EAS
      7. 4920-00 EPB
      8. 4892-00 ABS/ESP (TPMS)
      9. 4620-00 S.S.P.S (SPEED SENSITIVE POWER STEERING)
    3. ELECTRIC

      1. 8810-00 AIR-BAG (CURTAIN AIR-BAG)
      2. 8010-00 CLUSTER
      3. 7410-00 POWER SEAT - DRIVER (W/ MEMORY)
      4. 7410-00 POWER SEAT - DRIVER (W/O MEMORY)
      5. 7410-00 POWER SEAT - PASSENGER
      6. 8510-00 ELECTRIC OUTSIDE MIRROR & FOLDING (W/O MEMORY)
      7. 8510-00 FRT SEAT WARMER
      8. 8610-00 RR SEAT WARMER
      9. 8710-00 STICS
      10. 7830-00 RR WIPER CIRCUIT
      11. 8510-00 POWER WINDOW CIRCUIT
      12. 8610-00 HORN
      13. 7632-00 CIGAR LIGHTER / POWER OUTLET CIRCUIT
      14. 7340-00 SUN ROOF CIRCUIT
      15. 8310-00 HEAD LAMP / DRL (DAY TIME RUNNING LIGHT) UNIT CIRCUIT
      16. 8510-00 HLLD (HEAD LAMP LEVEL¡¯G DEVICE) CIRCUIT
      17. 8320-00 TAIL LAMP CIRCUIT
      18. 8410-00 TURN SIGNAL / HAZARD LAMP CIRCUIT
      19. 8210-00 TRAILER LAMP CIRCUIT
      20. 8310-00 FOG LAMP CIRCUIT
      21. 4810-00 STOP / BACK-UP LAMP CIRCUIT
      22. 7770-00 INTERIOR LAMP CIRCUIT
      23. 7770-00 AUTO DIMMING ROOM MIRROR CIRCUIT
      24. 8910-00 AUDIO / CLOCK CIRCUIT
      25. 8930-00 A/V SYSTEM
      26. 8790-00 PARKING AID CIRCUIT
      27. 6810-00 PTC HEATER (POSITIVE TEMPERATURE COEFFICIENT)
      28. 6910-00 FFH (FUEL FIRED HEATER)
      29. 6810-00 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT
      30. 6810-00 AIR-CON (MANUAL) CIRCUIT