Actyon C150 2012.12

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Service Manual

  1. GENERAL

    1. GENERAL INFORMATION

      1. 1. DIMENSIONS
      2. 2. SPECIFICATIONS
      3. 3. VEHICLE IDENTIFICATION
      4. 4. MAINTENANCE INTERVAL
      5. 5. RECOMMENDED FLUIDS AND LUBRICANTS
      6. 6. JACK-UP POINTS
      7. 7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
      8. 8. ELECTRIC COMPONENTS AND LAYOUT
      9. 9. STANDARD BOLTS SPECIFICATIONS
    2. GLOSSARY

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. GLOSSARY
  2. D20DTR ENGINE

    1. ENGINE GENERAL

      1. GENERAL INFORMATION
        1. 1. ENGINE LAYOUT
        2. 2. MAJOR COMPONENTS
        3. 3. ENGINE COMPARTMENT LAYOUT
        4. 4. CAUTION WHEN SERVICING THE ENGINE
        5. 5. STANDARD BOLTS SPECIFICATIONS
        6. 6. TIGHTENING TORQUE
        7. 7. CODING AND INITIALIZATION
      2. SPECIAL SERVICE TOOLS
        1. 1. SPECIAL SERVICE TOOLS
        2. 2. NORMAL EQUIPMENTS
    2. ENGINE ASSEMBLY

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TIGHTENING TORQUE
        3. 3. CHECK AND INSPECTION
        4. 4. GUIDELINES ON ENGINE SERVICE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. BELT LAYOUT
        2. 2. VACUUM PUMP
        3. 3. ENGINE MOUNTING
        4. 4. INTAKE/EXHAUST MANIFOLD
        5. 5. CYLINDER HEAD COVER AND OIL SEPARATOR
        6. 6. CYLINDER HEAD
        7. 7. CHAIN AND GEAR DRIVE SYSTEM
        8. 8. OIL PAN
        9. 9. DUAL MASS FLYWHEEL (DMF) & DRIVE PLATE
        10. 10. PISTON/CRANKSHAFT/CYLINDER BLOCK
      3. CONFIGURATION
        1. 1115-00 ENGINE ASSEMBLY (D20DTR)
        2. 1120-01 SHORT BLOCK (D20DTR)
        3. 1127-00 CYLINDER BLOCK (D20DTR)
        4. 1130-00 CRANKSHAFT AND FLYWHEEL
        5. 1214-00 CYLINDER HEAD AND GASKET KIT(D20DTR)
        6. 1225-00 CYLINDER HEAD COVER AND CAMSHAFT(D20DTR)
        7. 1315-00 CHAIN DRIVE (D20DTR)
        8. 1336-00 TIMING CASE (D20DTR)
        9. 1350-01 BELT
        10. 1610-00 VACUUM PUMP (D20DTR)
        11. 1990-00 ENGINE MOUNTING
      4. REMOVAL AND INSTALLATION
        1. 1336-00 BELT
        2. 1610-01 VACUUM PUMP ASSEMBLY
        3. 1130-12 ISOLATION DAMPER ASSEMBLY
        4. 1990-00 ENGINE MOUNTING INSULATOR
        5. 1225-01 CYLINDER HEAD COVER
        6. 1214-01 CYLINDER HEAD ASSEMBLY
        7. 1130-13 DUAL MASS FLYWHEEL (DMF) ASSEMBLY
        8. 1115-01 ENGINE ASSEMBLY
        9. 1127-01 ENGINE OVERHAUL
    3. FUEL SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAINTENANCE AND INSPECTION
        3. 3. CAUTIONS FOR DI ENGINE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM LAYOUT AND OPERATION
      3. CONFIGURATION
        1. 2210-01 FUEL TANK ASSEMBLY
        2. 2210-06 FUEL SENDER ASSEMBLY
        3. 1882-15 FUEL PIPE ASSEMBLY
        4. 1882-23 FUEL RAIL ASSEMBLY (COMMON RAIL)
        5. 1882-01 HIGH PRESSURE PUMP ASSEMBLY
        6. 2231-01 FUEL FILTER ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 2210-01 FUEL TANK ASSEMBLY
        2. 2210-06 FUEL SENDER ASSEMBLY
        3. 1882-01 HIGH PRESSURE PUMP ASSEMBLY
        4. 1882-23 FUEL RAIL ASSEMBLY
        5. 2231-01 FUEL FILTER ASSEMBLY
        6. 2231-13 FUEL FILTER ELEMENT
    4. INTAKE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT
        3. 3. INPUT/OUTPUT OF INTAKE SYSTEM
        4. 4. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 2313-01 CONFIGURATION AND FUNCTION
        2. 2330-01 INTERCOOLER
        3. 1719-40 INTAKE MANIFOLD
      4. REMOVAL AND INSTALLATION
        1. 2313-04 AIR CLEANER ELEMENT
        2. 2330-01 INTERCOOLER
        3. 1719-01 INTAKE MANIFOLD ASSEMBLY
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL INFORMATION
        1. 1. TROUBLESHOOTING
        2. 2. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1729-01 EXHAUST MANIFOLD ASSEMBLY
        2. 2412-00 EXHAUST PIPE ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1729-01 EXHAUST MANIFOLD
        2. 2412-01 EXHAUST FRONT PIPE ASSEMBLY
        3. 2412-03 MUFFLER ASSEMBLY
        4. 2412-10 EXHAUST TAIL PIPE ASSEMBLY
    6. TURBOCHARGER

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
        3. 3. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION OF E-VGT
        2. 2. COMPONENTS
        3. 3. INPUT/OUTPUT DEVICES
        4. 4. OPERATING PRINCIPLES
      3. CONFIGURATION AND FUNCTION
        1. 1914-01 TURBOCHARGER ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1914-01 TURBOCHARGER ASSEMBLY
    7. LUBRICATION SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAINTENANCE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. FUNCTIONS OF LUBRICATION
      3. CONFIGURATION AND FUNCTION
        1. 9210-01 ENGINE OIL
        2. 1543-01 OIL FILTER MODULE
        3. 1543-13 OIL COOLER ASSEMBLY
        4. 1543-09 ENGINE OIL FILTER ELEMENT
        5. 1533-30 OIL PRESSURE SWITCH
        6. 1533-01 OIL PUMP ASSEMBLY
        7. 1533-08 OIL PAN ASSEMBLY
        8. 1127-22 OIL INJECTION NOZZLE
      4. REMOVAL AND INSTALLATION
        1. 1543-09 ENGINE OIL FILTER ELEMENT AND ENGINE OIL CHANGE
        2. 1543-01 OIL FILTER AND COOLER MODULE
        3. 1543-13 OIL COOLER ASSEMBLY
        4. 1533-30 OIL PRESSURE SWITCH
        5. 1533-08 OIL PAN ASSEMBLY
    8. COOLING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
        3. 3. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
      3. CONFIGURATION AND FUNCTION
        1. 2112-01 RADIATOR ASSEMBLY
        2. 2112-02 PWM ELECTRIC FAN
        3. 1520-11 THERMOSTAT ASSEMBLY
        4. 1520-01 WATER PUMP ASSEMBLY
        5. 2130-07 RESERVOIR ASSEMBLY
        6. 9210-05 REPLENISHMENT
        7. 9210-05 AIR BLEEDING
      4. REMOVAL AND INSTALLATION
        1. 2112-01 RADIATOR ASSEMBLY
        2. 2112-02 PWM ELECTRIC FAN
        3. 1520-11 THERMOSTAT ASSEMBLY
        4. 1520-01 WATER PUMP ASSEMBLY
        5. 1520-21 COOLANT OUTLET PORT
    9. CHARGING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 1451-01 ALTERNATOR ASSEMBLY
        2. 2610-01 BATTERY
      4. REMOVAL AND INSTALLATION
        1. 1543-09 ALTERNATOR ASSEMBLY AND PULLEY
        2. 2610-01 BATTERY
        3. 2610-05 BATTERY POSITIVE CABLE ASSEMBLY
    10. D20DTR PRE-HEATING

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM OPERATION
      3. CONFIGURATION AND FUNCTION
        1. 1413-01 GLOW PLUG
        2. 1413-18 GLOW PLUG CONTROL UNIT
      4. REMOVAL AND INSTALLATION
        1. 1413-01 GLOW PLUG
        2. 1413-18 GLOW PLUG CONTROL UNIT
    11. STARTING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1461-01 START MOTOR
      4. REMOVAL AND INSTALLATION
        1. 1461-01 START MOTOR
    12. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
    13. E-EGR SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1793-12 E-EGR COOLER ASSEMBLY AND BYPASS VALVE
      4. REMOVAL AND INSTALLATION
        1. 1793-12 E-EGR COOLER ASSEMBLY
    14. CDPF SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT
        3. 3. INPUT/OUTPUT DEVICES
        4. 4. POST-INJECTION AND AIR MASS CONTROL
        5. 5. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 2412-00 CDPF
      4. REMOVAL ANC INSTALLATION
        1. 2412-02 CDPF ASSEMBLY
    15. ENGINE CONTROL

      1. GENERAL INFORMATION
        1. 1. ENGINE DATA LIST
      2. OVERVIEW AND OPERATINF PROCESS
        1. 1. MAJOR COMPONENTS
        2. 2. SYSTEM OPERATION
      3. CONFIGURATION AND FUNCTION
        1. 1491-01 ECU
        2. 1882-09 INJECTOR (C3I)
        3. 2330-08 HFM (HOT FILM AIR MASS SENSOR)
        4. 1432-01 T-MAP (TEMPERATURE-MANIFOLD AIR PRESSURE) SENSOR
        5. 1432-07 COOLANT TEMPERATURE SENSOR
        6. 1882-23 FUEL RAIL PRESSURE SENSOR
        7. 1882-01 FUEL TEMPERATURE SENSOR
        8. 2231-01 WATER SENSOR IN FUEL FILTER
        9. 1432-08 WIDE BAND OXYGEN SENSOR
        10. 1432-04 DIFFERENTIAL PRESSURE SENSOR
        11. 1432-17 EGT (EXHAUST GAS TEMPERATURE) SENSOR
        12. 1793-01 E-EGR (ELECTRIC-EXHAUST GAS RECIRCULATION) VALVE
        13. 1719-16 ELECTRONIC THROTTLE BODY
        14. 1432-14 EGR BYPASS SOLENOID VALVE
        15. 1719-02 VARIABLE SWIRL ACTUATOR
        16. 1914-01 E-VGT CONTROL ACTUATOR
        17. 1432-03 CAMSHAFT POSITION SENSOR
        18. 1127-35 CRANKSHAFT POSITION SENSOR
        19. 2010-01 ACCELERATOR PEDAL POSITION SENSOR
        20. 1882-21 INLET METERING VALVE (IMV)
        21. 1432-05 KNOCK SENSOR
      4. REMOVAL AND INSTALLATION
        1. 1491-01 ECU (D20DTR)
        2. 1882-09 INJECTOR
        3. 2330-08 HFM (HOT FILM AIR-MASS) SENSOR
        4. 1432-01 T-MAP (TEMPERATURE-MANIFOLD AIR PRESSURE) SENSOR
        5. 1432-07 COOLANT TEMPERATURE SENSOR
        6. 1432-08 WIDE BAND OXYGEN SENSOR
        7. 1432-04 DIFFERENTIAL PRESSURE SENSOR
        8. 1432-17 EGT (EXHAUST GAS TEMPERATURE) SENSOR
        9. 1793-01 E-EGR (ELECTRIC-EXHAUST GAS RECIRCULATION) VALVE ASSEMBLY
        10. 1719-16 ELECTRIC THROTTLE BODY
        11. 1432-14 E-EGR BYPASS SOLENOID VALVE
        12. 1729-02 VARIABLE SWIRL ACTUATOR
        13. 1432-03 CAMSHAFT POSITION SENSOR
        14. 1127-35 CRANKSHAFT POSITION SENSOR
        15. 2010-01 ACCELERATOR PEDAL POSITION MODULE
        16. 1882-01 IMV (INLET METERING VALVE)
        17. 1432-05 KNOCK SENSOR
  3. G23D(EU4) ENGINE

    1. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. DESCRIPTION AND OPERATION
        2. 2. G23D ENGINE ASSEMBLY
        3. 3. G23D ENGINE STRUCTURE
        4. 4. DIAGNOSTIC INFORMATION AND PROCEDURE
        5. 5. GENERAL DIAGNOSIS
        6. 6. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1113-01 CRANKCASE VENTILATION SYSTEM
        2. 1532-00 OIL CIRCULATION
      3. REMOVAL AND INSTALLATION
        1. 1113-01 ENGINE ASSEMBLY
        2. 1452-01 ALTERNATOR
        3. 1113-01 EINGINE MOUNT
        4. 1130-07 POLY V-BELT
        5. 1130-07 POLY V-BELT INSPECTION
        6. 1332-18 TENSIONING DEVICE
        7. 1332-18 TENSIONING DEVICE SHOCK ABSORBER
        8. 1221-01 CYLINDER HEAD COVER
        9. 1221-02 CYLINDER HEAD FRONT COVER
        10. 1221-02 CYLINDER HEAD
        11. 1332-01 TIMING GEAR CASE COVER
        12. 1124-17 CRANKSHAFT SEALING REAR COVER
        13. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        14. 1131-02 CRANKSHAFT FRONT RADIAL SEAL
        15. 1124-16 CRANKSHAFT REAR RADIAL SEAL
        16. 1130-01 CRANKSHAFT
        17. 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
        18. 1130-09 FLYWHEEL/ DRIVE PLATE
        19. 1311-31 CAMSHAFT ADJUSTER
        20. 1221-21 CAMSHAFT
        21. 1221-21 INSPECTION AND ADJUSTMENT OF CAMSHAFT TIMING POSITION
        22. 1211-32 VALVE SPRING
        23. 1211-30 VALVE STEM SEAL
        24. 1532-19 CHAIN TENSIONER
        25. 1311-01 TIMING CHAIN
        26. 1311-04 TENSIONING RAIL
        27. 1311-09 CYLINDER HEAD GUIDE RAIL
        28. 1311-05 CRANKCASE GUIDE RAIL
        29. 1130-04 CRANKSHAFT SPROCKET
        30. 1130-20 PISTON
        31. 1130-13 CONNECTING ROD
        32. 1130-21 PISTON RING
        33. 1532-24 OIL PAN
        34. 1532-00 ENGINE OIL AND OIL FILTER ELEMENT
        35. 1532-00 OIL PUMP
        36. 1532-00 OIL PRESSURE RELIEF VALVE
        37. 1532-00 OIL NON-RETURN VALVE
        38. 1532-00 OIL DIPSTICK GUIDE TUBE
        39. 1311-31 REPAIR OF CORE PLUGS IN CRANKCASE
        40. 1124-01 CYLINDER BORE
        41. 1311-31 CRANKCASE MATING SURFACE
        42. 1211-02 CYLINDER HEAD MATING SURFACE
    2. ENGINE FUEL SYSTEM

      1. GENERAL
        1. 1. FUEL SYSTEM SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. FUEL SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 2211-06 FUEL PUMP
        2. 2241-20 FUEL INJECTOR
        3. 1623-06 PURGE CONTROL VALVE
        4. 2241-01 FUEL RAIL
        5. 2241-08 FUEL PRESSURE REGULATOR
      4. REMOVAL AND INSTALLATION
        1. 2241-08 DISCHARGING THE PRESSURE INFUEL SYSTEM
        2. 2210-06 FUEL PUMP ASSEMBLY
        3. 2221-01 FUEL FILTER
        4. 2210-01 FUEL TANK ASSEMBLY
        5. 2241-08 FUEL PRESSURE REGULATOR
        6. 2241-20 FUEL RAIL AND INJECTORS
        7. 1623-06 PURGE CONTROL VALVE
        8. 2221-09 CANISTER
    3. ENGINE INTAKE SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
      3. REMOVAL AND INSTALLATION
        1. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
        2. 1713-03 INTAKE MANIFOLD
    4. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION
      3. REMOVAL AND INSTALLATION
        1. 2420-01 EXHAUST LINE
    5. ENGINE LUBRICATION SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OIL CIRCULATION
      2. CONFIGURATION AND FUNCTIONS
        1. 1531-24 OIL PAN
      3. REMOVAL AND INSTALLATION
        1. 1541-03 ENGINE OIL AND OIL FILTER ELEMENT
        2. 1531-01 OIL PUMP
        3. 1531-07 OIL PRESSURE RELIEF VALVE
        4. 1311-00 OIL NON-RETURN VALVE
        5. 1531-31 OIL DIPSTICK GUIDE TUBE
    6. ENGINE COOLING SYSTEM

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENT LOCATOR
        2. 2. DESCRIPTION AND OPERATION
        3. 3. PWM (PULSE WIDTH MODULATION) ELECTRIC FAN OPERATION
      3. REMOVAL AND INSTALLATION
        1. 2110-01 DTC FOR PWM ELECTRIC FAN
        2. 2110-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        3. 2110-01 REPAIR INSTRUCTIONS ON-VEHICLE SERVICE
        4. 1522-18 WATER PUMP
        5. 1522-10 THERMOSTAT AND THERMOSTAT HOUSING ASSEMBLY
        6. 2110-00 PWM CONTROLLER UNIT
        7. 2110-07 PWM ELECTRIC FAN AND SHROUD ASSEMBLY
    7. ENGINE ELECTRICAL SYSTEM

      1. GENERAL
        1. 1. DIAGNOSTIC INFORMATION AND PROCEDURE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DESCRIPTION AND OPERATION
      3. REMOVAL AND INSTALLATION
        1. 1452-01 GENERATOR REPAIR INSTRUCTIONS
        2. 1462-01 STARTER REPAIR INSTRUCTIONS
        3. 2610-01 BATTERY REPAIR INSTRUCTIONS
        4. 1440-01 SPARK PLUG AND IGNITION COIL REPAIR INSTRUCTIONS
    8. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
    9. ENGINE CONTROL SYSTEM

      1. GENERAL
        1. 1. ENGINE DATA DISPLAY TABLE
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1490-01 ENGINE CONTROL MODULE
        2. 1521-26 ENGINE COOLANT TEMPERATURE SENSOR
        3. 1311-25 CAMSHAFT ACTUATOR
        4. 2010-01 ACCELERATOR PEDAL MODULE
        5. 1712-06 KNOCK SENSOR
        6. 1430-01 CRANKSHAFT POSITION SENSOR
        7. 1311-25 CAMSHAFT POSITION SENSOR
        8. 8510-23 CRUISE CONTROL SWITCH
      3. REMOVAL AND INSTALLATION
        1. 1490-01 ENGINE CONTROL MODULE
        2. 1712-06 KNOCK SENSOR
        3. 1430-01 CRANKSHAFT POSITION SENSOR
        4. 1311-25 CAMSHAFT POSITION SENSOR
        5. 1490-01 STRATEGY-BASED DIAGNOSTICS
        6. 1491-01 SYSTEM DIAGNOSIS
  4. ELECTRICAL

    1. ELECTRIC SYSTEM

      1. ELECTRIC GENERAL
        1. 1. LOCATIONS OF INTERIOR UNITS AND SENSORS
        2. 2. LOCATION AND COMPARTMENT OF INTERIOR SWITCHES
        3. 3. SWITCHES, UNITS AND SENSORS IN ENGINE
        4. 4. ELECTRIC COMPONENTS AND LAYOUT
        5. 5. DIAGNOSTIC CONNECTOR
    2. FUSE AND RELAY

      1. GENERAL INFORMATION
        1. 1. CAUTIONS WHEN WORKING ON ELECTRICAL UNITS
        2. 2. GENERAL INFORMATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. FUSE & RELAY MOUNTING LOCATION
      3. CONFIGURATION AND FUNCTIONS
        1. 8410-02 ENGINE ROOM FUSE / RELAY BOX
        2. 8410-02 ENGINE ROOM FUSE / RELAY BOX CIRCUIT
        3. 8410-04 CAPACITY AND NAME OF INTERIOR FUSE AND RELAY
        4. 8410-04 I/P - LH FUSE / RELAY BOX CIRCUIT
        5. 8410-06 INTERIOR FUSE AND RELAY BOX ON THE PASSENGER SIDE
        6. 8410-06 I/P - RH FUSE / RELAY BOX CIRCUIT
        7. 8410-08 OPERATING PROCESS OF ICM BOX
        8. 8410-08 ICM RELAY BOX CIRCUIT
      4. REMOVAL AND INSTALLATION
        1. 8410-08 ICM BOX
    3. STICS

      1. GENERAL
        1. 1. OVERVIEW
        2. 2. SPECIFICATIONS
      2. OVERVIEW AND OPEARATION PROCESS
        1. 1. OVERVIEW
        2. 2. FUNCTIONS AND SPECIFICATIONS
        3. 3. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 8710-01 REKES KEY CODING
        2. 8710-01 DIAGNOSIS TROUBLE CODE AND HEIP TIPS
        3. 8710-01 STICS
    4. IMMOBILIZER SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. BASIC FUNCTIONS OF IMMOBILIZER KEY
        3. 3. OTHER FUNCTIONS IN SYSTEM
        4. 4. REKES OPERATION LOGIC
        5. 5. CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 7010-06 REPLACING ELECTRIC HEAD OF KEY
        2. 7010-06 REKES KEY CODING
        3. 7010-06 IMMOBILIZER UNIT
    5. CLUSTER

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. DESCRIPTIONS OF INDICATOR DISPLAY
        2. 2. CONFIGURATION
        3. 3. WARNING LIGHTS AND INDICATORS
        4. 4. SELF-DIAGNOSIS CHECK
        5. 5. BUZZER OUTPUT SPEC
        6. 6. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 8210-01 CLUSTER
    6. LAMP

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 8310-01 FRONT LAMPS
        2. 8320-01 REAR LAMPS
        3. 8610-01 INTERIOR LAMPS
      3. REMOVAL AND INSTALLATION
        1. 8310-01 HEADLAMPS
        2. 8310-10 FOG LAMP / DRL
        3. 8310-13 SIDE REPEATER
        4. 8320-01 REAR COMBINATION LAMP
        5. 8320-12 LICENSE PLATE LAMP
        6. 8320-16 HIGH MOOUNTED STOP LAMP
        7. 8320-19 REAR FOG LAMP
        8. 8610-01 INTERIOR LAMPS
        9. 8310-01 HOW TO ADJUST ANGLE OF HEADLAMP AND FOG LAMP
    7. SWITCH

      1. GENERAL
        1. 1. SWITCH ARRANGEMENT
      2. CONFIGURATION AND FUNCTIONS
        1. 8510-31 CENTER FASCIA & BEZEL SWITCH ASSEMBLY
        2. 8510-52 OUTSIDE REARVIEW MIRROR SWITCH BEZEL ASSEMBLY
        3. 7770-20 INTERIOR LAMP SWITCH
        4. 8510-05 MAIN POWER WINDOW SWITCH
        5. 8510-01 AUDIO REMOTE CONTROL SWITCH ON STEERING WHEEL
        6. 8510-21 MULTIFUNCTION SWITCH
        7. 8510-13 TAIL GATE OPEN SWITCH
        8. 8610-08 DIGITAL CLOCK
        9. 8610-06 HORN (INCLUDING THEFT WARNING HORN)
      3. REMOVAL AND INSTALLATION
        1. 8510-31 HAZARD & SWITCH ASSEMBLY
        2. 8510-52 OUTSIDE REARVIEW MIRROR SWITCH BEZEL ASSEMBLY
        3. 8510-52 OUTSIDE REARVIEW MIRROR FOLDING UNIT
        4. 7770-20 OVERHEAD CONSOLE SWITCH
        5. 8510-05 MAIN POWER WINDOW SWITCH
        6. 8510-01 AUDIO REMOTE CONTROL SWITCH
        7. 8510-21 MULTIFUNCTION SWITCH
        8. 8510-13 TAIL GATE OPEN SWITCH
        9. 7632-16 CIGARETTE LIGHTER
        10. 7610-54 POWER OUTLET
        11. 7610-54 REAR POWER OUTLET
        12. 8610-08 DIGITAL CLOCK
        13. 8610-06 HORN (INCLUDING THEFT DETERRENT HORN)
    8. WIPER & WASHER

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. SYSTEM LAYOUT AND FUNCTION
        2. 2. CONFIGURATION (INCLUDING RAIN SENSOR)
        3. 3. WIPER AND WASHER RELATED FUNCTION AND SPECIFICATION
        4. 4. WIPER AND WASHER SYSTEM RELATED CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 7810-01 HOW TO CORRECT ANGLE OF FRONT WIPER ARM
        2. 7810-01 FRONT WIPER ASSEMBLY
        3. 7830-01 REAR WIPER ASSEMBLY
        4. 7820-01 RESERVOIR TANK
        5. 7820-22 NOZZLE AND HOSE
    9. RAIN SENSOR

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. SYSTEM LAYOUT AND OVERVIEW
        2. 2. RAIN SENSING OPERATION
        3. 3. RAIN SENSOR RELATED CIRCUIT
        4. 4. FUNCTIONS AND SPECIFICATIONS OF RAIN SENSING
        5. 5. OPERATION MODE OF RAIN SENSING WIPER SYSTEM
      2. REMOVAL AND INSTALLATION
        1. 8610-09 FUNCTIONS AND CHECKS OF RAIN SENSOR
        2. 8610-09 DIAGNOSIS PROCEDURES
        3. 8610-09 RAIN SENSOR
    10. PAS

      1. GENERAL
        1. 1. COMPONENT SPECIFICATIONS
        2. 2. CAUTIONS ON PARKING AID SYSTEM
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SYSTEM OVERVIEW
        2. 2. ALARM INTERVAL
        3. 3. TROUBLESHOOTING OF SENSOR
        4. 4. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 8790-03 PARKING AID SENSOR
    11. AUDIO SYSTEM

      1. OVERVIEW AND INSTALLATION
        1. 1. AUDIO SYSTEM OVERVIEW
      2. CONFIGURATION AND FUNCTION
        1. 4610-00 AUDIO CONTROL SWITCH ON STEERING WHEEL
        2. 8610-26 RADIO ANTENNA
        3. 8910-07 USB/AUX MODULE
      3. REMOVAL AND INSTALLATION
        1. 4610-01 AUDIO CONTROL SWITCH
        2. 8930-01 AUDIO ASSEMBLY
        3. 8610-22 FRONT DOOR SPEAKER AND REAR DOOR SPEAKER
        4. 8620-22 DOOR TWEETER SPEAKER
        5. 8910-07 USB/AUX MODULE
        6. 8610-26 MICRO-POLE ANTENNA
  5. CHASSIS

    1. MB 5 A/T

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 3650-01 MB 5-SPEED ASSEMBLY
        2. 3660-01 VALVE BODY
        3. 3721-01 TGS LEVER
        4. 3110-01 TCU (Transmission Control Unit)
      4. REMOVAL AND INSTALLATION
        1. 3650-01 OIL CHECK AND SPECIFICATION
        2. 3110-01 TCU
        3. 3650-01 TRANSMISSION ASSEMBLY (MB 5-SPEED)
        4. 3721-01 TGS LEVER
        5. 3650-01 DISASSEMBLY AND REASSEMBLY(DC 5-SPEED A/T)
        6. 3650-01 VALVE BODY ASSEMBLY
        7. 3660-01 VALVE BODY OVERHAUL
        8. 3110-01 DTC (Diagnosis Trouble Code) of MB5AT
        9. 3721-01 DTC FOR SELECTOR LEVER
    2. DSI 6 A/T

      1. GENERAL
        1. 1. GENERAL INFORMATION
        2. 2. FEATURES AND SPECIFICATIONS
        3. 3. TIGHTENING TORQUE
        4. 4. SHIFT PATTERN DIAGRAM
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. FEATURES
        3. 3. MODE DESCRIPTIONS
        4. 4. LIMP HOME MODE
        5. 5. ELECTRONIC CONTROL SYSTEM
        6. 6. POWER FLOW
      3. CONFIGURATION AND FUNCTION
        1. 3722-01 TGS LEVER
        2. 3680-01 DSI M78 6-SPEED A/T ASSEMBLY
        3. 3683-01 VALVE BODY
        4. 3110-01 TCU
        5. 3682-18 INHIBITOR SWITCH
      4. REMOVAL AND INSTALLATION
        1. 9210-02 FLUID LEVEL INSPECTION
        2. 3680-01 A/T ASSEMBLY
        3. 3683-01 VALVE BODY ASSEMBLY
        4. 3110-01 TCU
        5. 3722-01 TGS LEVER
        6. 3682-18 INHIBITOR SWITCH
        7. 3110-01 TROUBLE DIAGNOSIS CODE
      5. DIAGNOSIS AND TESTING
        1. 1. WIRING DIAGRAM
        2. 2. WIRE HARNESS CONNECTOR CHART
        3. 3. UNIT CONNECTOR DESCRIPTION
      6. TROUBLE CODE DIAGNOSIS
        1. 1. DIAGNOSTIC TROUBLE CODE LIST
        2. 2. SYSTEM DIAGNOSIS
    3. MANUAL TRANSMISSION (5 M/T)

      1. GENERAL
        1. 1. OVERVIEW AND CHARACTERISTICS OF MANUAL TRANSMISSION
        2. 2. MANUAL TRANSMISSION OF SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. MANUAL TRANSMISSION SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 3170-01 MANUAL TRANSMISSION LOCATION
        2. 3170-01 MANUAL TRANSMISSION SYSTEM COMPONENTS
        3. 3170-01 SHIFTING MECHANISM
      4. REMOVAL AND INSTALLATION
        1. 3170-01 DIAGNOSTIC INFORMATION AND PROCEDURES
        2. 3170-01 OIL CHECK/CHANGE OF MANUAL TRANSMISSION
        3. 3170-01 REMOVAL AND INSTALLATION OF MANUAL TRANSMISSION
        4. 3170-01 MANUAL TRANSMISSION OVERHAUL
        5. 3660-01 REMOVAL AND INSTALLATION OF TRANSMISSION ADAPTER
        6. 3170-01 REMOVAL AND INSTALLATION OF SHIM ADJUSTMENT
    4. MANUAL TRANSMISSION (6 M/T)

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. SPECIAL SERVICE TOOLS
        3. 3. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
        3. 3. SHIFTING MECHANISM
      3. CONFIGURATION AND FUNCTION
        1. 3170-01 MOUNTING LOCATION
        2. 3170-01 MANUAL TRANSMISSION ASSEMBLY
        3. 3170-01 GEAR ARRANGEMENT
        4. 3116-25 NEUTRAL SWITCH
        5. 3116-29 BACKUP LAMP SWITCH
      4. REMOVAL AND INSTALLATION
        1. 3170-01 TROUBLESHOOTING
        2. 3170-01 OIL CHECK AND CHANGE
        3. 3170-01 MANUAL TRANSMISSION ASSEMBLY
        4. 3170-01 OVERHAUL OF MANUAL TRANSMISSION
    5. TGS LEVER

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. INTRODUCTION
        2. 2. FUNCTIONS OF THE SELECTOR LEVER
        3. 3. MODE SWITCH
        4. 4. PARKING LOCK SYSTEM
      2. CONFIGURATION AND FUNCTIONS
        1. 3722-01 SELECTOR LEVER CONTROL UNIT
      3. REMOVAL AND INSTALLATION
        1. 3722-01 SHIFT ROD POSTION ADJUSTMENT
        2. 3722-01 TGS LEVER
    6. CLUTCH

      1. GENERAL
        1. 1. CLUTCH SPECIFICATIONS
        2. 2. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. FUNCTION AND OVERVIEW
      3. CONFIGURATION AND FUNCTIONS
        1. 3020-01 CLUTCH MASTER CYLINDER
        2. 3020-04 CLUTCH RELEASE CHAMBER
        3. 3030-04 CLUTCH ASSEMBLY
        4. 3030-01 CLUTCH PEDAL
      4. REMOVAL AND INSTALLATION
        1. 3010-01 CLUTCH TROUBLE DIAGNOSIS
        2. 3010-01 CLUTCH INSPECTION AND MAINTENANCE
        3. 3020-01 CLUTCH AIR BLEEDING
        4. 3010-01 CLUTCH ASSEMBLY
        5. 3010-01 CLUTCH REPLACEMENT
        6. 3171-14 CONCENTRIC SLAVE CYLINDER
        7. 3020-01 CLUTCH MASTER CYLINDER
        8. 3030-01 CLUTCH PEDAL
        9. 3020-04 CLUTCH CHAMBER
    7. PROPELLER SHAFT

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
      3. CONFIGURATION AND FUNCTION
        1. 1. CONFIGURATION
        2. 2. COMPONENT
      4. REMOVAL AND INSTALLATION
        1. 3310-00 TROUBLE DIAGNOSIS
        2. 3310-01 FRONT PROPELLER SHAFT (4WD)
        3. 3310-02 REAR PROPELLER SHAFT
    8. AXLE

      1. GENERAL
        1. 1. SPECIFICATIONS OF AXLE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW OF AXLE
      3. CONFIGURATION AND FUNCTIONS
        1. 4120-01 REMOVAL AND INSTALLATION OF FRONT AXLE ASSEMBLY
        2. 4210-01 5-LINK TYPE REAR AXLE
      4. REMOVAL AND INSTALLATION
        1. 4220-01 TROUBLE DIAGNOSIS
        2. 4120-01 INSPECTION OF RING GEAR TOOTH CONTACT PATTERN
        3. 4120-01 FRONT AXLE ASSEMBLY
        4. 4120-01 AXLE SHAFT
        5. 4120-01 AXLE HOUSING
        6. 4220-01 REAR AXLE SHAFT(DISC BRAKE TYPE)
        7. 4220-01 REAR AXLE HOUSING
    9. TRANSFER CASE

      1. GENERAL
        1. 1. OVERVIEW
        2. 2. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. STRUCTURE
        2. 2. SYSTEM LAYOUT AND OPERATION
        3. 3. LOCKING HUB SYSTEM
        4. 4. POWER FLOW
      3. CONFIGURATION AND FUNCTION
        1. 3240-01 TRANSFER CASE
        2. 4116-01 COMPONENTS OF IWE (INTEGRATED WHEEL END)
        3. 8510-47 4WD MODE SWITCH
        4. 3410-01 TCCU(TRANSFER CASE CONTROL UNIT)
      4. REMOVAL AND INSTALLATION
        1. 3240-01 PART TIME TRANSFER CASE GENERAL DIAGNOSIS
        2. 4116-01 VACUUM LOCKING HUB CHECK
        3. 3240-01 OIL LEVEL CHECK AND CHANGE
        4. 3410-01 SELF-DIAGNOSIS TEST
        5. 3410-01 TCCU DIAGNOSTIC TROUBLE CODE
        6. 3240-01 REMOVAL AND INSTALLATION OF PART TIME TRANSFER CASE
        7. 3240-01 REMOVAL AND INSTALLATION OF TRANSFER CASE MOTOR
        8. 4116-01 REMOVAL AND INSTALLATION OF IWE (INTEGRATED WHEEL END)
        9. 4116-01 LOCKING HUB ACTUATOR ASSEMBLY
        10. 3410-01 REMOVAL AND INSTALLATION OF TCCU
    10. SUSPENSION

      1. GENERAL
        1. 1. SPECIFICATIONS OF SUSPENSION
        2. 2. WHEEL ALIGNMENT
      2. CONFIGURATION AND FUNCTIONS
        1. 4411-01 FRONT SUSPENSION (double wishbone)
        2. 4510-01 REAR SUSPENSION(5-LINK TYPE)
      3. REMOVAL AND INSTALLATION
        1. 4510-01 TROUBLE DIAGNOSIS OF REAR SUSPENSION
        2. 4410-01 FRONT SUSPENSION-UPPER ARM
        3. 4411-01 FRONT SUSPENSION- COIL SPRING SHOCK ABSORBER ASSEMBLY
        4. 4420-01 FRONT SUSPENSION-STABILIZER BAR
        5. 4410-01 FRONT SUSPENSION-LOWER ARM
        6. 4510-01 REAR SUSPENSION(5 - LINK TYPE)
    11. BRAKE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. SYSTEM OVERVIEW
        3. 3. TROUBLESHOOTING
        4. 4. AIR BLEEDING
        5. 5. BRAKE SYSTEM CHECK
        6. 6. COMPONENTS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM LAYOUT
        3. 3. PARKING BRAKE
        4. 4. HYDRAULIC CIRCUIT
        5. 5. CIRCUIT DIAGRAM OF STOP LAMP
      3. CONFIGURATION AND FUNCTION
        1. 4850-01 BRAKE MASTER CYLINDER ASSEMBLY
        2. 4850-02 BRAKE BOOSTER ASSEMBLY
        3. 4803-01 FRONT BRAKE CALIPER ASSEMBLY
        4. 4115-01 FRONT BRAKE DISC
        5. 4830-02 BRAKE PAD
        6. 4841-01 REAR BRAKE CALIPER ASSEMBLY
        7. 4910-01 PARKING BRAKE
      4. REMOVAL AND INSTALLATION
        1. 4850-09 BRAKE BOOSTER VACUUM HOSE
        2. 4850-01 MASTER CYLINDER AND BOOSTER
        3. 4810-01 BRAKE PEDAL
        4. 4810-08 STOP LAMP SWITCH
        5. 4830-01 FRONT BRAKE CALIPER/DISC
        6. 4830-02 FRONT BRAKE PAD
        7. 4841-01 REAR BRAKE CALIPER/DISC
        8. 4841-02 REAR BRAKE PAD
        9. 4910-01 PARKING BRAKE ASSEMBLY
        10. 4841-15 PARKING BRAKE LINING (SHOE)
    12. ESP & ABS

      1. GENERAL
        1. 1. SYSTEM GENERAL
        2. 2. SECTIONAL DRAWING
        3. 3. SPECIFICATIONS
        4. 4. BRAKE OPERATION AND NOISE
        5. 5. ESP SYSTEM RELATED PRECAUTIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW OF ESP SYSTEM
        2. 2. COMPONENTS OF ESP
        3. 3. PRINCIPLE OF ESP
        4. 4. PRINCIPLE OF BAS(BRAKE ASSIST SYSTEM)
        5. 5. PRINCIPLE ARP(ACTIVE ROLL-OVER PROTECTION)
        6. 6. PRINCIPLE OF HDC(HILL DESCENT CONTROL)
        7. 7. INPUT AND OUTPUT DIAGRAM OF ESP SYSTEM
        8. 8. HYDRAULIC CIRCUIT DIAGRAM OF ESP SYSTEM
        9. 9. HYDRAULIC PRESSURE FOR EACH ESP OPERATING RANGE
        10. 10. HYDRAULIC CIRCUIT OF BAS (BRAKE ASSIST SYSTEM)
        11. 11. COMPONENTS OF ABS SYSTEM
      3. CONFIGURATION AND FUNCTIONS
        1. 4892-01 HECU OF ESP
        2. 4892-01 HECU OF ABS
        3. 4850-01 PRESSURE SENSOR
        4. 4890-01 SENSOR CLUSTER
        5. 8510-21 SWAS(STEERING WHEEL ANGLE SENSOR)
        6. 8510-56 ESP OFF SWITCH
        7. 4890-01 AWSS(Active Wheel Speed Sensor)
        8. 4892-00 ABS/ESP
      4. REMOVAL AND INSTALLATION
        1. 4892-01 HOW TO USE SCAN TOOL
        2. 4892-01 ABS/ESP TROUBLE DIAGNOSIS
        3. 4892-01 CAUTIONS WHEN REMOVING FRONT WHEEL SENSOR-ESP
        4. 4892-01 CAUTIONS WHEN REMOVING FRONT WHEEL ABS
        5. 4892-01 HECU-ESP
        6. 4892-01 HECU-ABS
        7. 4890-01 FRONT WHEEL SPEED SENSOR
        8. 4890-01 REAR WHEEL SPEED SENSOR
        9. 4850-01 PRESSURE SENSOR
        10. 4890-01 SENSOR CLUSTER
    13. STEERING

      1. GENERAL
        1. 1. OVERVIEW
        2. 2. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. SYSTEM LAYOUT
        2. 2. COMPONENTS
      3. REMOVAL AND INSTALLATION
        1. 4610-01 TROUBLE DIAGNOSIS
        2. 4610-01 INSPECTIONS OF POWER STEERING SYSTEM
        3. 4610-06 STEERING COLUMN SHAFT
        4. 4610-07 LOWER SHAFT
        5. 4620-02 STEERING GEAR BOX
        6. 4711-01 POWER STEERING PUMP
        7. 4640-01 POWER STEERING OIL PIPE
    14. WHEEL £¦ TIRE

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. TROUBLE DIAGNOSIS
        3. 3. INSPECTION
        4. 4. COMPONENTS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. ABNORMAL TIRE SYMPTOM
        3. 3. WHEEL BALANCE
      3. CONFIGURATION AND FUNCTION
        1. 4170-09 CONFIGURATION
      4. REMOVAL AND INSTALLATION
        1. 4170-09 WHEEL AND TIRE
  6. BODY

    1. AIR CONDITIONER

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. SYSTEM LAYOUT AND COMPONENTS
        2. 2. VENTILATION SYSTEM
        3. 3. AIR CONDITIONER MODULE AND SENSORS
        4. 4. SYSTEM DIAGRAM
      2. CONFIGURATION AND FUNCTIONS
        1. 6810-20 AIR CONDITIONER CONTROLLER UNIT
        2. 0000-00 SUNSENSOR
        3. 6810-20 INCAR SENSOR ASSEMBLY
        4. 6810-20 AMBIENT TEMPERATURE SENSOR
        5. 6820-24 WATER TEMPERATURE SENSOR
        6. 6810-06 POWER TRANSISTOR
        7. 6810-02 MODE DOOR ACTUATOR
        8. 6810-02 IN/EX - AIR DOOR ACTUATOR
        9. 6810-02 AIR MIX DOOR ACTUATOR
        10. 6810-24 THERMO AMP (INTAKE SENSOR)
        11. 6810-00 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT
        12. 6810-00 AIR-CON (MANUAL) CIRCUIT
        13. 6810-15 PTC(POSITIVE TEMPERATURE COEFFICIENT)
      3. REMOVAL AND INSTALLATION
        1. 6810-20 SELF DIAGNOSIS (ONLY FOR FATC A/C CONTROLLER)
        2. 6810-20 AMBIENT TEMPERATURE SENSOR
        3. 6820-24 WATER TEMPERATURE SENSOR
        4. 6810-06 POWER TRANSITOR
        5. 6810-02 MODE DOOR ACTUATOR
        6. 6810-02 IN/EX-AIR DOOR ACTUATOR
        7. 6810-02 AIR MIX DOOR ACTUATOR
        8. 6810-24 THERMO AMP(INTAKE SENSOR)
        9. 6810-01 AIR CONDITONER MODULE ASSEMBLY
        10. 6810-20 A/C CONTROLLER SWITCH AND ACTIVE INCAR SENSOR
        11. 6810-01 AIR DUCT ASSEMBLY
        12. 6820-01 CONDENSER ASSEMBLY
        13. 6820-19 RECEIVER DRIER
        14. 6820-18 A/C HOSE AND PIPE
        15. 6910-20 AMBIENT TEMPERATURE SWITCH
        16. 6810-15 PTC
    2. AIR BAG

      1. GENERAL
        1. 1. OVERVIEW (INCLUDING CURTAIN AIR BAGS)
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. LOCATIONS AND RELATED COMPONENTS
        2. 2. AIR BAG SYSTEM OPERATION PROCESS
        3. 3. AIR BAG MODULE AND RELATED COMPONENTS
      3. REMOVAL AND INSTALLATION
        1. 8810-03 TROUBLE
        2. 8810-03 DRIVER AIR BAG
        3. 8810-06 PASSENGER AIR BAG
        4. 8810-11 CURTAIN AIR BAG
        5. 8810-12 CONTACT COIL
        6. 8810-01 AIR BAG UNIT(SDM)
        7. 8810-16 CURTAIN AIR BAG G SENSOR
    3. SEAT

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPOSITION OF SEAT
        2. 2. FUNCTIONS OF SEAT
        3. 3. COMPONENTS OF SEAT BELT
        4. 4. CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 7410-01 SEAT MOUNTING POINTS
        2. 7410-01 SEAT ASSEMBLY
        3. 7430-01 SEAT BELT
    4. SUNROOF

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS AND LOCATIONS
        2. 2. OPERATION AND FUNCTION
      2. CONFIGURATION AND FUNCTIONS
        1. 7340-01 COMPONENTS OF SUNROOF
      3. REMOVAL AND INSTALLATION
        1. 7340-01 RESETTING OF SUNROOF CONTROL UNIT
        2. 7340-01 TROUBLE DIAGNOSIS
        3. 7340-04 GLASS PANEL ASSEMBLY
        4. 7340-05 BELLOWS COVER
        5. 7340-12 DRAIN CHANNEL
        6. 7340-05 SUN SHADE PANEL
        7. 7340-12 SUNROOF CONTROL UNIT(SCU) AND MOTOR
        8. 7340-12 SUNROOF DRAIN HOSE
        9. 7340-01 SUNROOF ASSEMBLY
    5. BODY INTERIOR

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. LOCATIONS
      2. REMOVAL AND INSTALLATION
        1. 7610-01 INSTRUMENT PANEL ASSEMBLY
        2. 7610-01 INSTRUMENT PANEL FRAME ASSEMBLY
        3. 7330-01 CENTER CONSOLE (AUTOMATIC TRANSMISSION)
        4. 7332-01 CENTER CONSOLE(MANUAL TRANSMISSION)
        5. 7770-01 SUNVISOR
        6. 7730-12 PILLAR AND REAR QUARTER TRIM
        7. 7330-01 HEADLINING ASSEMBLY
        8. 7850-01 OUTSIDE REARVIEW MIRROR
        9. 7770-01 INSIDE REARVIEW MIRROR
    6. BODY EXTERIOR

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPOSITION OF BODY EXTERIOR
      2. CONFIGURATION AND FUNCTIONS
        1. 7870-01 FRONT BUMPER FASCIA
        2. 7880-01 REAR BUMPER ASSEMBLY
        3. 6110-01 HOOD ASSEMBLY
        4. 7930-01 SIDE SILMOLDING
        5. 6210-01 FRONT DOOR ASSEMBLY
        6. 7120-01 FRONT WINDOW REGULATOR
        7. 6310-01 REAR DOOR ASSEMBLY
        8. 7120-01 REAR WINDOW REGULATOR
        9. 6410-01 TAILGATE ASSEMBLY
      3. REMOVAL AND INSTALLATION
        1. 7870-00 FRONT BUMPER ASSEMBLY
        2. 7880-01 REAR BUMPER ASSEMBLY
        3. 6110-01 HOOD PANEL ASSEMBLY
        4. 6110-06 HOOD LATCH ASSEMBLY
        5. 6110-04 HOOD INSULATOR
        6. 7930-01 SIDE SILL MOLDING
        7. 7870-01 FENDER PANEL
        8. 7115-01 FRONT DOOR TRIM(DRIVER SIDE)
        9. 6210-01 FRONT DOOR(DRIVER SIDE)
        10. 7120-01 WINDOW REGULATOR(PASSENGER SIDE)
        11. 7215-01 REAR DOOR TRIM
        12. 6310-01 REAR DOOR ASSEMBLY
        13. 6310-01 REAR DOOR MOLDING AND PANEL
        14. 7220-01 REAR WINDOW REGULATOR
        15. 7321-01 TAILGATE TRIM
        16. 6410-01 TAILGATE ASSEMBLY
        17. 7310-01 TAILGATE LATCH AND ACTUATOR
        18. 7840-01 REAR QUARTER GLASS
    7. BODY REPAIR

      1. GENERAL INFORMATION
        1. 1. DIMENSIONS
        2. 2. JACK-UP POINTS
        3. 3. DESIGN CHANGES FOR IMPROVING NVH PERFORMANCE
      2. CONFIGURATION AND FUNCTIONS
        1. 4110-01 FRAME DIMENSIONS
        2. 4110-01 FRAME BODY MOUNTING
        3. 5110-01 WHITE BODY
        4. 5110-01 BODY DIMENSIONS
        5. 5110-01 BODY GAPS
        6. 6210-01 DOOR COMPONENTS (INCLUDING ENGINE HOOD)
        7. 4010-70 COMPONENTS OF BODY PANELS


Electrical Wiring Diagram

  1. GENERAL INFORMATION

    1. GENERAL INFORMATION

      1. 1. DIMENSIONS
      2. 2. SPECIFICATION
      3. 3. VEHICLE IDENTIFICATION
      4. 4. MAINTENANCE INTERVAL
      5. 5. RECOMMENDED FLUIDS AND LUBRICANTS
      6. 6. JACK-UP POINTS
      7. 7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
    2. ELECTRIC DEVICE GENERAL INFORMATION

      1. 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
  2. CONNECTOR/GROUND

    1. WIRING

      1. 0000-00 WIRING HARNESS, COMPONENTS LOCATION
  3. POWER DISTRIBUTION

    1. FUSE/RELAY

      1. 8410-00 ENGINE ROOM FUSE / RELAY BOX
      2. 8410-00 I/P - LH FUSE / RELAY BOX
      3. 8410-00 I/P - RH FUSE / RELAY BOX
    2. ELECTRICITY DIVIDE

      1. 8410-00 ENGINE ROOM FUSE / RELAY BOX CIRCUIT
      2. 8410-00 I/P - LH FUSE / RELAY BOX CIRCUIT
      3. 8410-00 I/P - RH FUSE / RELAY BOX CIRCUIT
      4. 8410-00 ICM RELAY BOX CIRCUIT
  4. CIRCUIT

    1. ENGINE

      1. 1461-00 STARTING / CHARGING
      2. 1413-00 GLOW CONTROL UNIT
      3. 1491-00 ECU (ENGINE CONTROL UNIT - D20DTR EU-V)
      4. 1490-00 ECU (ENGINE CONTROL UNIT - GSL G23)
      5. 8210-00 DIAGNOSIS CIRCUIT
    2. CHASSIS

      1. 3110-00 TCU (6-A/T)
      2. 3110-00 TCU (5-A/T)
      3. 3410-00 TCCU
      4. 4892-00 ABS/ESP
    3. ELECTRIC

      1. 8810-00 AIR-BAG (CURTAIN AIR-BAG)
      2. 8010-00 CLUSTER
      3. 7410-00 POWER SEAT - DRIVER
      4. 7410-00 POWER SEAT - PASSENGER
      5. 8510-00 ELECTRIC OUTSIDE MIRROR
      6. 8510-00 FRT SEAT WARMER
      7. 8710-00 STICS
      8. 7830-00 RR WIPER CIRCUIT
      9. 8510-00 POWER WINDOW CIRCUIT
      10. 8610-00 HORN
      11. 8730-00 IMMOBILIZER CIRCUIT(D20DTR)
      12. 7632-00 CIGAR LIGHTER / POWER OUTLET CIRCUIT
      13. 7340-00 SUNROOF CIRCUIT
      14. 8310-00 HEAD LAMP CIRCUIT
      15. 8510-00 HLLD (HEAD LAMP LEVEL¡¯G DEVICE) CIRCUIT
      16. 8320-00 TAIL LAMP CIRCUIT
      17. 8410-00 TURN SIGNAL / HAZARD LAMP CIRCUIT
      18. 8210-00 TRAILER LAMP CIRCUIT
      19. 8310-00 FOG LAMP CIRCUIT
      20. 4810-00 STOP / BACK-UP LAMP CIRCUIT
      21. 7770-00 INTERIOR LAMP CIRCUIT
      22. 7770-00 AUTO DIMMING ROOM MIRROR CIRCUIT
      23. 8910-00 AUDIO / CLOCK CIRCUIT
      24. 8790-00 PARKING AID CIRCUIT
      25. 6810-00 PTC HEATER (POSITIVE TEMPERATURE COEFFICIENT)
      26. 6810-00 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT
      27. 6810-00 AIR-CON (MANUAL) CIRCUIT