KORANDO Turismo A150 2013.02

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Service Manual

  1. GENERAL INFORMATION

    1. VEHICLE GENERAL

      1. GENERAL INFORMATION
        1. 1. DIMENSIONS
        2. 2. SPECIFICATIONS
        3. 3. VEHICLE IDENTIFICATION
        4. 4. MAINTENANCE
        5. 5. RECOMMENDED FLUIDS AND LUBRICANTS
        6. 6. JACK POINTS
        7. 7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
        8. 8. ELECTRIC COMPONENTS AND LAYOUT
        9. 9. TIGHTENING TORQUE OF STANDARD BOLTS
    2. MODIFIED ITEMS

      1. MAJOR CHANGES
        1. 1. MAJOR CHANGES IN EXTERIOR
        2. 2. MAJOR CHANGES IN INTERIOR
        3. 3. MAJOR CHANGES IN ELECTRICAL SYSTEM
        4. 4. MAJOR CHANGES IN CHASSIS
    3. GLOSSARY

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. GLOSSARY
  2. D20DTR ENGINE

    1. ENGINE GENERAL

      1. GENERAL INFORMATION
        1. 1. ENGINE LAYOUT
        2. 2. MAJOR COMPONENTS
        3. 3. ENGINE COMPARTMENT LAYOUT
        4. 4. CAUTION WHEN SERVICING THE ENGINE
        5. 5. STANDARD BOLTS SPECIFICATIONS
        6. 6. TIGHTENING TORQUE
        7. 7. CODING AND INITIALIZATION
      2. SPECIAL SERVICE TOOLS
        1. 1. SPECIAL SERVICE TOOLS
        2. 2. NORMAL EQUIPMENTS
        3. 0000-00 INSTALLING THE ENGINE SUPPORT HANGER
    2. ENGINE ASSEMBLY

      1. GENERAL INFORMATION
        1. 1. ENGINE ASSEMBLY
        2. 2. MAJOR CHANGES
        3. 3. TIGHTENING TORQUE
        4. 4. CHECK AND INSPECTION
        5. 5. GUIDELINES ON ENGINE SERVICE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. BELT LAYOUT
        2. 2. VACUUM PUMP
        3. 3. ENGINE MOUNTING
        4. 4. INTAKE/EXHAUST MANIFOLD
        5. 5. CYLINDER HEAD COVER AND OIL SEPARATOR
        6. 6. CYLINDER HEAD
        7. 7. CHAIN AND GEAR DRIVE SYSTEM
        8. 8. OIL PAN
        9. 9. DUAL MASS FLYWHEEL (DMF) & DRIVE PLATE
        10. 10. PISTON/CRANKSHAFT/CYLINDER BLOCK
      3. CONFIGURATION
        1. 1115-00 ENGINE ASSEMBLY(D20DTR)
        2. 1120-01 SHORT BLOCK(D20DTR)
        3. 1127-00 CYLINDER BLOCK(D20DTR)
        4. 1130-00 CRANKSHAFT AND FLYWHEEL
        5. 1214-00 CYLINDER HEAD AND GASKET KIT(D20DTR)
        6. 1225-00 CYLINDER HEAD COVER AND CAMSHAFT(D20DTR)
        7. 1315-00 CHAIN DRIVE(D20DTR)
        8. 1336-00 TIMING CASE(D20DTR)
        9. 1350-01 BELT
        10. 1610-00 VACUUM PUMP(D20DTR)
        11. 1990-00 ENGINE MOUNTING
      4. REMOVAL AND INSTALLATION
        1. 1336-00 BELT
        2. 1610-01 VACUUM PUMP ASSEMBLY
        3. 1130-12 ISOLATION DAMPER ASSEMBLY
        4. 1990-00 ENGINE MOUNTING INSULATOR
        5. 1225-01 CYLINDER HAED COVER
        6. 1214-01 CYLINDER HEAD ASSEMBLY
        7. 1130-13 DUAL MASS FLYWHEEL (DMF) ASSEMBLY
        8. 1130-18 DRIVE PLATE ASSEMBLY
        9. 1115-01 ENGINE ASSEMBLY
        10. 1127-01 ENGINE OVERHAUL
    3. ENGINE FUEL SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. MAINTENANCE AND INSPECTION
        3. 3. CAUTIONS FOR DI ENGINE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM LAYOUT AND OPERATION
      3. CONFIGURATION AND FUNCTIONS
        1. 2210-01 FUEL TANK ASSEEMBLY
        2. 2210-06 FUEL SENDER ASSEMBLY
        3. 1882-15 FUEL PIPE ASSEMBLY
        4. 1882-23 FUEL RAIL ASSEMBLY (COMMON RAIL)
        5. 1882-01 HIGH PRESSURE PUMP ASSEMBLY
        6. 2232-01 FUEL FILTER ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 2210-01 FUEL TANK ASSEMBLY
        2. 2210-06 FUEL SENDER ASSEMBLY
        3. 1882-01 HIGH PRESSURE PUMP ASSEMBLY
        4. 1882-23 FUEL RAIL ASSEMBLY
        5. 2232-01 FUEL FILTER ASSEMBLY
        6. 2232-13 FUEL FILTER ELEMENT
    4. INTAKE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT
        3. 3. INPUT/OUTPUT OF INTAKE SYSTEM
        4. 4. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 2313-01 CONFRATION AND FUNCTION
        2. 2330-01 INTERCOOLER
        3. 1719-40 INTAKE MANIFOLD
      4. REMOVAL AND INSTALLATION
        1. 2313-04 AIR CLEANER ELEMENT
        2. 2330-01 INTERCOOLER ASSEMBLY
        3. 1719-40 INTAKE MANIFOLD ASSEMBLY
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL INFORMATION
        1. 1. MAJOR CHANGES
        2. 2. TROUBLESHOOTING
        3. 3. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1729-01 EXHAUST MANIFOLD ASSEMBLY
        2. 2412-00 EXHAUST PIPE ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1729-01 EXHAUST MANIFOLD
        2. 2412-01 EXHAUST FRONT PIPE ASSEMBLY
        3. 2412-03 SILENCER ASSEMBLY
    6. TURBOCHARGER

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
        3. 3. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION OF E-VGT
        2. 2. COMPONENTS
        3. 3. INPUT/OUTPUT DEVICES
        4. 4. OPERATING PRINCIPLES
      3. CONFIGURATION AND FUNCTION
        1. 1914-01 TURBOCHARGER ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1914-01 TURBOCHARGER ASSEMBLY
    7. LUBRICATION SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAINTENANCE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. FUNCTIONS OF LUBRICATION
      3. CONFIGURATION AND FUNCTION
        1. 9210-01 ENGINE OIL
        2. 1546-01 OIL FILTER MODULE
        3. 1546-13 OIL COOLER ASSEMBLY
        4. 1546-09 ENGINE OIL FILTER ELEMENT
        5. 1536-30 OIL PRESSURE SWITCH
        6. 1536-08 OIL PAN ASSEMBLY
        7. 1536-01 OIL PUMP ASSEMBLY
        8. 1127-22 OIL INJECTION NOZZLE
      4. REMOVAL AND INSTALLATION
        1. 1546-09 ENGINE OIL FILTER ELEMENT AND ENGINE OIL CHANGE
        2. 1546-01 OIL FILTER AND COOLER MODULE
        3. 1546-13 OIL COOLER ASSEMBLY
        4. 1536-30 OIL PRESSURE SWITCH
        5. 1536-08 OIL PAN ASSEMBLY
        6. 1536-01 OIL PUMP ASSEMBLY
    8. COOLING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
        3. 3. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
      3. CONFIGURATION AND FUNCTION
        1. 2112-01 RADIATOR ASSEMBLY
        2. 2112-02 PWM ELECTRIC FAN
        3. 1525-11 THERMOSTAT ASSEMBLY
        4. 1525-01 WATER PUMP ASSEMBLY
        5. 2130-07 RESERVOIR ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 9210-05 DRAINING AND ADDING OF COOLANT
        2. 9210-05 AIR BLEEDING
        3. 2112-01 RADIATOR ASSEMBLY
        4. 2112-02 PWM ELECTRIC FAN ASSEMBLY
        5. 1525-11 THERMOSTAT ASSEMBLY
        6. 1525-01 WATER PUMP ASSEMBLY
        7. 1525-21 COOLANT OUTLET PORT ASSEMBLY
    9. CHARGE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 1451-01 ALTERNATOR ASSEMBLY
        2. 2610-01 BATTERY
      4. REMOVAL AND INSTALLATION
        1. 1451-01 ALTERNATOR ASSEMBLY AND PULLEY
        2. 1451-02 ALTERNATOR PULLEY
        3. 2610-01 BATTERY
        4. 2610-06 BATTERY POSITIVE CABLE ASSEMBLY
    10. PRE-GLOW SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM OPERATION
      3. CONFIGURATION AND FUNCTION
        1. 1413-01 GLOW PLUG
        2. 1413-18 GLOW PLUG CONTROL UNIT
      4. REMOVAL AND INSTALLATION
        1. 1413-01 GLOW PLUG
        2. 1413-18 GLOW PLUG CONTROL UNIT
    11. STARTING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1461-01 START MOTOR
      4. REMOVAL AND INSTALLATION
        1. 1461-01 START MOTOR
    12. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
    13. E-EGR SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1793-12 E-EGR COOLER ASSEMBLY AND BYPASS VALVE
      4. REMOVAL AND INSTALLATION
        1. 1793-12 E-EGR COOLER ASSEMBLY
    14. CDPF SYSTEM

      1. GENERAL INFORMATION
        1. 1. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS
        3. 3. INPUT/OUTPUT DEVICES
        4. 4. POST-INJECTION AND AIR MASS CONTROL
        5. 5. OPERATING PROCESS
        6. 6. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 2412-00 CDPF
      4. REMOVAL AND INSTALLATION
        1. 2412-02 CDPF ASSEMBLY
    15. ENGINE CONTROL

      1. GENERAL INFORMATION
        1. 1. ENGINE DATA LIST
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. MAJOR COMPONENTS
        2. 2. SYSTEM OPERATION
      3. CONFIGURATION AND FUNCTION
        1. 1491-01 ECU
        2. 1882-09 INJECTOR (C3I)
        3. 2330-08 HFM (HOT FILM AIR MASS SENSOR)
        4. 1432-01 T-MAP SENSOR
        5. 1432-07 COOLANT TEMPERATURE SENSOR
        6. 1882-23 FUEL RAIL PRESSURE SENSOR
        7. 1882-01 FUEL TEMPERATURE SENSOR
        8. 2232-01 WATER SENSOR IN FUEL FILTER
        9. 1432-08 WIDE BAND OXYGEN SENSOR
        10. 1432-04 DIFFERENTIAL PRESSURE SENSOR
        11. 1432-17 EGT SENSOR
        12. 1793-01 E-EGR VALVE
        13. 1719-16 ELECTRONIC THROTTLE BODY
        14. 1432-14 EGR BYPASS SOLENOID VALVE
        15. 1719-02 VARIABLE SWIRL ACTUATOR
        16. 1914-01 E-VGT CONTROL ACTUATOR
        17. 1432-03 CAMSHAFT POSITION SENSOR
        18. 1127-35 CRANKSHAFT POSITION SENSOR
        19. 2010-01 ACCELERATOR PEDAL POSITION SENSOR
        20. 1882-01 INLET METERING VALVE (IMV)
        21. 1432-05 KNOCK SENSOR
      4. REMOVAL AND INSTALLATION
        1. 1491-01 ECU (D20DTR)
        2. 1882-09 INJECTOR
        3. 2330-08 HFM (HOT FILM AIR-MASS) SENSOR
        4. 1432-01 T-MAP SENSOR
        5. 1432-07 COOLANT TEMPERATURE SENSOR
        6. 1432-08 WIDE BAND OXYGEN SENSOR
        7. 1432-04 DIFFERENTIAL PRESSURE SENSOR
        8. 1432-17 EGT (EXHAUST GAS TEMPERATURE) SENSOR
        9. 1793-01 E-EGR VALVE ASSEMBLY
        10. 1719-16 ELECTRIC THROTTLE BODY
        11. 1432-14 E-EGR BYPASS SOLENOID VALVE
        12. 1729-02 VARIABLE SWIRL ACTUATOR
        13. 1432-03 CAMSHAFT POSITION SENSOR
        14. 1127-35 CRANKSHAFT POSITION SENSOR
        15. 2010-01 ACCELERATOR PEDAL POSITION MODULE
        16. 1882-01 IMV (INLET METERING VALVE)
        17. 1432-05 KNOCK SENSOR
  3. G32D ENGINE(EU4)

    1. ENGINE INFORMATION

      1. GENERAL
        1. 1. COMPONENT LOCATOR
        2. 2. DESCRIPTION AND OPERATION
    2. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTION
        1. 1113-01 CRANKCASE VENTILATION SYSTEM
        2. 1311-31 CAMSHAFT ADJUSTER
        3. 1124-01 CYLINDER BORE
        4. 1130-11 CRANKSHAFT BEARING
      3. REMOVAL AND INSTALLATION
        1. 1113-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        2. 1113-01 GENERAL DIAGNOSIS
        3. 1113-01 ENGINE ASSEMBLY
        4. 1350-01 POLY V-BELT
        5. 1332-18 TENSIONING DEVICE
        6. 1452-01 ALTERNATOR
        7. 4711-01 POWER STEERING PUMP AND A/C BRACKET
        8. 1990-01 ENGINE MOUNT
        9. 1221-01 CYLINDER HEAD COVER
        10. 1221-02 CYLINDER HEAD FRONT COVER
        11. 1211-02 CYLINDER HEAD
        12. 1532-24 OIL PAN
        13. 1332-01 TIMING GEAR CASE COVER
        14. 1124-17 CRANKSHAFT SEALING REAR COVER
        15. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        16. 1131-02 CRANKSHAFT FRONT RADIAL SEAL
        17. 1124-16 CRANKSHAFT REAR RADIAL SEAL
        18. 1130-01 CRANKSHAFT
        19. 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
        20. 1130-13 CONNECTING ROD
        21. 1130-20 PISTON
        22. 1130-21 REPLACEMENT OF PISTON RING
        23. 1130-09 FLYWHEEL/ DRIVEN PLATE
        24. 1311-31 CAMSHAFT ADJUSTER
        25. 1311-21 CAMSHAFT SPROCKET BOLT
        26. 1221-21 CAMSHAFT
        27. 1221-21 ADJUSTMENT OF CAMSHAFT TIMING POSITION
        28. 1211-32 VALVE SPRING
        29. 1211-30 REPLACEMENT OF VALVE STEM SEAL
        30. 1211-01 MEASUREMENT OF CYLINDER HEAD MATING SURFACE
        31. 1532-19 CHAIN TENSIONER
        32. 1311-04 TENSIONING RAIL
        33. 1311-09 CYLINDER HEAD GUIDE RAIL
        34. 1130-05 REPLACEMENT OF CRANKCASE GUIDE RAIL
        35. 1130-04 CRANKSHAFT SPROCKET
        36. 1124-01 CORE PLUGS IN CRANKCASE
        37. 1124-01 CYLINDER BORE
        38. 1130-38 CRANKCASE MATING SURFACE
    3. ENGINE FUEL SYSTEM

      1. OVERVEIW AND OPERATION PROCESS
        1. 1. FUEL SYSTEM SPECIFICATION
      2. CONFIGURATION AND FUNCTION
        1. 2211-02 FUEL PUMP
        2. 1623-04 PURGE CONTROL VALVE
        3. 2211-02 FUEL LEVEL SENSOR
        4. 2242-12 FUEL INJECTOR
      3. REMOVAL AND INSTALLATION
        1. 2211-02 DISCHARGING THE PRESSURE IN FUEL SYSTEM
        2. 2211-05 FUEL FILTER
        3. 2211-06 FUEL TANK
        4. 2242-08 FUEL PRESSURE REGULATOR
        5. 1623-04 PURGE CONTROL VALVE
        6. 1641-04 CANISTER
        7. 2242-12 FUEL RAIL AND INJECTORS
    4. ENGINE INTAKE SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1713-08 RESONANCE FLAP
        2. 2321-01 HFM (HOT FILM AIR MASS) SENSOR
        3. 2321-04 THROTTLE VALVE ACTUATOR
      2. REMOVAL AND INSTALLATION
        1. 2312-02 REPLACEMENT OF AIR CLEANER ELEMENT
        2. 1713-08 RESONANCE FLAP
        3. 2321-01 HOT FILM AIR MASS (HFM) SENSOR
        4. 1713-03 INTAKE MANIFOLD
        5. 2321-04 THROTTLE BODY
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. OVERVIEW OF EXHAUST SYSTEM
        2. 2. OVERVIEW OF MUFFLER
        3. 3. OVERVIEW OF CATALYTIC CONVERTER
        4. 4. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 2420-01 CATALYTIC CONVERTER
        2. 1723-06 OXYGEN SENSOR
      3. REMOVAL AND INSTALLATION
        1. 1723-06 OXYGEN SENSOR
        2. 2420-01 EXHAUST LINE
    6. LUBRICATION SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. ENGINE OIL CIRCULATION
      2. REMOVAL AND INSTALLATION
        1. 9210-01 REPLACEMENT OF ENGINE OIL AND OIL FILTER ELEMENT
        2. 3644-06 OIL FILTER
        3. 1531-01 OIL PUMP
        4. 1531-07 OIL PRESSURE RELIEF VALVE
        5. 1542-04 OIL NON-RETURN VALVE
        6. 1532-35 OIL DIPSTICK GUIDE TUBE
        7. 1532-10 REPLACEMENT OF OIL LEAK PLUG
    7. COOLING SYSTEM

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. GENERAL DESCRIPTION
        2. 2. COMPONENT LOCATOR
      3. CONFIGURATION AND FUNCTIONS
        1. 2110-01 RADIATOR
        2. 2130-03 COOLANT RESERVOIR
        3. 1522-10 THERMOSTAT
        4. 1522-01 WATER PUMP
        5. 2110-05 ELECTRIC COOLING FAN
      4. REMOVAL AND INSTALLATION
        1. 2110-01 COOLING SYSTEM DIAGNOSIS
        2. 2110-01 SYSTEM LEAKAGE TEST
        3. 2110-01 COOLANT DRAIN AND FILL UP
        4. 2110-01 RADIATOR
        5. 1522-20 COOLANT CONNECTION FITTING CONNECTION FITTING
        6. 1542-20 OIL COOLER PIPE LINE
        7. 1522-10 THERMOSTAT
        8. 1522-01 WATER PUMP
        9. 1332-08 COOLING FAN AND VISCOUS CLUTCH
        10. 2110-07 COOLING FAN SHROUD
        11. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        12. 1124-01 CORE PLUGS IN CRANKCASE
    8. ENGINE ELECTRIC DEVICES

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. CHARGING SYSTEM OPERATION
        2. 2. STARTING SYSTEM OPERATION
        3. 3. IGNITION SYSTEM OPERATION
        4. 4. STARTING AND CHARGING SYSTEM (GASOLINE ENGINE) CIRCUIT
      3. CONFIGURATION AND FUNCTIONS
        1. 1452-01 ALTERNATOR
        2. 1462-01 STARTER
        3. 7010-05 IMMOBILIZER
        4. 2610-01 BATTERY
        5. 1440-01 IGNITION COIL
      4. REMOVAL AND INSTALLATION
        1. 1440-01 DIAGNOSTIC OF IGNITION SYSTEM
        2. 1452-01 ALTERNATOR (GASOLINE ENGINE)
        3. 1462-01 STARTER
        4. 2610-01 BATTERY
        5. 1440-01 SPARK PLUG AND IGNITION COIL
    9. ENGINE CONTROL SYSTEM

      1. GENERAL
        1. 1. ENGINE DATA DISPLAY TABLE
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        3. 1311-31 CAMSHAFT ACTUATOR
        4. 2010-23 ACCELERATOR PEDAL MODULE
        5. 1713-22 KNOCK SENSOR
        6. 1430-01 CRANKSHAFT POSITION SENSOR
        7. 1311-25 CAMSHAFT POSITION SENSOR
        8. 0000-00 CRUISE CONTROL SWITCH
      3. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1713-22 KNOCK SENSOR
        3. 2010-23 PEDAL POSITION SENSOR
        4. 1430-01 CRANKSHAFT POSITION SENSOR
        5. 1311-25 CAMSHAFT POSITION SENSOR
        6. 1491-01 STRATEGY-BASED DIAGNOSTICS
        7. 1491-01 SYSTEM DIAGNOSIS
    10. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. CRUISE CONTROL SWITCH
        2. 2. HOW TO OPERATE CRUISE CONTROL SWITCH
      2. REMOVAL AND INSTALLATION
        1. 8510-23 CRUISE CONTROL SWITCH
  4. ELECTRIC

    1. FUSE AND RELAY

      1. GENERAL INFORMATION
        1. 1. CAUTIONS WHEN WORKING ON ELECTRICAL UNITS
        2. 2. CHECKING CABLES AND WIRES
        3. 3. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LOCATION
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 8410-02 ENGINE ROOM FUSE AND RELAY BOX
        2. 8410-08 VSM(Voltage Stabilizer Module)
        3. 7610-45 INTERIOR FUSE AND RELAY BOX
        4. 8410-05 ICM BOX
      4. REMOVAL AND INSTALLATION
        1. 8410-02 ENGINE ROOM FUSE AND RELAY BOX
        2. 2610-14 PTC BOX
        3. 8410-05 ICM BOX
    2. STICS

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS OF RK - STICS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS
        2. 2. FUNCTIONS OF RK STICS
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 8710-01 STICS
        2. 8710-08 REKES (Remote Keyless Entry System)
        3. 8710-13 THEFT DETERRENT SIREN
      4. REMOVAL AND INSTALLATION
        1. 8710-08 TRANSMITTER CODING
        2. 8710-01 DIAGNOSIS
        3. 8710-01 STICS
    3. IMMOBILIZER

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM LAYOUT
        2. 2. OVERVIEW
        3. 3. VERIFICATION OF KEY
      3. REMOVAL AND INSTALLATION
        1. 7010-06 IMMOBILIZER UNIT
        2. 7010-06 TRANSPONDER CODING
    4. INSTRUMENT CLUSTER

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
      3. CONFIGURATION AND FUNCTIONS
        1. 8010-01 CLUSTER
        2. 8010-10 WARNING LAMP/INDICATOR CLUSTER
        3. 8010-10 SELF DIAGNOSIS
      4. REMOVAL AND INSTALLATION
        1. 8010-01 METER CLUSTER
        2. 8010-10 WARNING LAMP/INDICATOR CLUSTER
    5. LAMP

      1. GENERAL INFORMATION
        1. 1. BULB SPECIFICATIONS
        2. 2. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. CONFIGURATION FOR EXTERIOR LAMP
        2. 2. CONFIGURATION FOR INTERIOR LAMP
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 1. INTERIOR LAMPS
        2. 2. DOOR COUPLED ROOM LAMP OPERATION
      4. REMOVAL AND INSTALLATION
        1. 8310-01 HEADLAMP ASSEMBLY
        2. 8310-01 HOW TO ADJUST HEADLAMP AIMING
        3. 8310-07 FRONT FOG LAMP
        4. 8310-07 HOW TO ADJUST FRONT FOG LAMP AIMING
        5. 8310-10 SIDE REPEATER
        6. 8320-01 REAR QUARTER COMBINATION LAMP
        7. 8320-07 REAR TAILGATE COMBINATION LAMP
        8. 8320-10 HIGH MOUNTED STOP LAMP
        9. 8320-12 LICENSE LAMP ASSEMBLY
        10. 8320-12 REFLEX REFLECTOR LAMP ASSEMBLY
        11. 5610-01 FRONT ROOM LAMP (INTEGRATED TO OVERHEAD CONSOLE)
        12. 8610-06 SIDE ROOM LAMP ASSEMBLY
        13. 8610-08 REAR ROOM LAMP ASSEMBLY
        14. 7632-04 CENTER CONSOLE REAR LAMP
        15. 8610-07 GLOVE BOX LAMP ASSEMBLY
        16. 7115-05 DOOR COURTESY LAMP ASSEMBLY
    6. SWITCH

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. LAYOUT
      3. CONFIGURATION AND FUNCTIONS
        1. 8511-29 CENTER SWITCH
        2. 8410-14 LEFT SWITCH CLUSTER
        3. 8510-17 HLLD (Headlamp Leveling Device)
        4. 8510-42 STEERING WHEEL SWITCH
        5. 8510-03 SWITCHES ON DOOR TRIM
        6. 8510-10 MULTI FUNCTION SWITCH
        7. 8510-60 AUTO LIGHT SENSOR
        8. 8610-01 OVERHEAD CONSOLE SWITCH
        9. 7630-02 CIGARETTE LIGHTER ASSEMBLY
        10. 7630-03 POWER OUTLET SOCKET ASSEMBLY
        11. 8610-09 HORN (WITH SIREN) ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 8510-01 CENTER SWITCH CLUSTER
        2. 8510-14 LEFT SWITCH CLUSTER
        3. 8510-03 SWITCHES ON DOOR TRIM
        4. 8610-01 OVERHEAD CONSOLE SWITCH
        5. 8610-42 STEERING WHEEL SWITCH
        6. 8510-10 MULTI FUNCTION SWITCH ASSEMBLY
        7. 8510-60 AUTO LIGHT SENSOR
        8. 7630-02 CIGARETTE LIGHTER ASSEMBLY
        9. 7630-03 POWER OUTLET SOCKET ASSEMBLY
        10. 8610-09 HORN ASSEMBLY
    7. WIPER AND WASHER SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS OF WIPER
        2. 2. CAUTIONS ON RAIN SENSOR
        3. 3. MAJOR CHANGES IN WIPER & RAIN SENSOR SYSTEM
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM LAYOUT
        2. 2. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 7810-01 FRONT WIPER SYSTEM
        2. 7830-01 REAR WIPER SYSTEM
    8. RAIN SENSOR

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. SYSTEM LAYOUT AND OVERVIEW
        2. 2. RAIN SENSOR OPERATION
        3. 3. OPERATION MODE OF RAIN SENSING WIPER SYSTEM
        4. 4. FUNCTIONS OF RAIN SENSOR
        5. 5. DIAGNOSIS PROCEDURES
        6. 6. RAIN SENSOR RELATED CIRCUIT
        7. 7. RAIN SENSING WIPER
      2. REMOVAL AND INSTALLATION
        1. 8610-11 TROUBLE SHOOTING
        2. 8610-11 RAIN SENSOR
        3. 7810-01 FRONT WIPER MOTOR
        4. 7830-03 REAR WIPER MOTOR
        5. 7820-01 FRONT WASHER RESERVOIR TANK
        6. 7820-20 REAR WASHER RESERVOIR TANK
        7. 7810-08 FRONT WIPER BLADE
        8. 7830-01 REAR WIPER BLADE
        9. 7820-08 FRONT WASHER NOZZLE
        10. 7820-24 REAR WASHER NOZZLE
        11. 7810-03 FRONT WIPER LINKAGE ASSEMBLY
    9. PAS

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. CAUTIONS
        3. 3. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. OPERATING PROCESS
        4. 4. SELF-DIAGNOSIS
        5. 5. WIRING DIAGRAM
        6. 6. FLOW CHART
      3. CONFIGURATION AND FUNCTION
        1. 8790-01 PAS UNIT
        2. 8790-04 PAS SENSOR
        3. 8790-08 PAS BUZZER (IN ICM BOX)
      4. REMOVAL AND INSTALLATION
        1. 8790-01 PAS UNIT
        2. 8790-04 PAS SENSOR
    10. AUDIO

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAJOR CHANGES
        3. 3. CAUTIONS AND WARNING FOR SAFETY
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. OPERATION PROCESS
        4. 4. SWITCH OPERATION AND FUNCTION
      3. CONFIGURATION AND FUNCTION
        1. 8910-01 AUDIO HEAD UNIT
        2. 8930-31 USB/AUX JACK ASSEMBLY
        3. 8910-26 MICRO POLE ANTENNA
        4. 8510-21 STEERING WHEEL SWITCH
        5. 8940-42 HANDSFREE MICROPHONE
        6. 8610-20 FRONT TWEETER SPEAKER
        7. 8610-22 FRONT DOOR SPEAKER
        8. 8610-25 QUARTER SPEAKER
      4. REMOVAL AND INSTALLATION
        1. 8910-01 AUDIO HEAD UNIT
        2. 8930-31 USB/AUX JACK ASSEMBLY
        3. 8910-26 MICRO POLE ANTENNA
        4. 8610-42 STEERING WHEEL SWITCH
        5. 8940-04 HANDSFREE MICROPHONE
        6. 8610-20 FRONT TWEETER SPEAEKR
        7. 8610-22 FRONT DOOR SPEAKER
        8. 8610-25 REAR QUARTER SPEAKER
  5. CHASSIS

    1. MB 5 AUTO TRANSMISSION

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL SERVICE TOLLS
        3. 3. TIGHTENING TORQUE
        4. 4. MJOR CHANGES
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 3650-01 MB 5-SPEED ASSEMBLY
        2. 3660-01 VALVE BODY
        3. 3721-01 TGS LEVER
        4. 3670-01 TCU (Transmission Control Unit)
      4. REMOVAL AND INSTALLATION
        1. 3650-01 OIL CHECK AND SPECIFICATION
        2. 3670-01 TRANSMISSION CONTROL UNIT (TCU)
        3. 3650-01 TRANSMISSION ASSEMBLY (MB 5-SPEED)
        4. 3721-01 TGS LEVER ASSEMBLY
        5. 3650-01 VALVE BODY ASSEMBLY
        6. 3660-01 VALVE BODY OVERHAUL
        7. 3670-00 DTC (Diagnosis Trouble Code) of MB 5AT
        8. 3721-00 DTC FOR SELECTOR LEVER
    2. 6 M/T

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. SPECIAL SERVICE TOOLS
        3. 3. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
        3. 3. SHIFTING MECHANISM
      3. CONFIGURATION AND FUNCTION
        1. 3170-01 MOUNTING LOCATION
        2. 3170-01 GEAR ARRANGEMENT
        3. 3166-25 NEUTRAL SWITCH
        4. 3166-29 BACKUP LAMP SWITCH
      4. REMOVAL AND INSTALLATION
        1. 3170-01 TROUBLESHOOTING
        2. 3170-01 OIL CHECK AND CHANGE
        3. 3170-01 TRANSMISSION ASSEMBLY
        4. 3170-01 OVERHAUL OF MANUAL TRANSMISSION
    3. CLUTCH

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TROUBLESHOOTING
        3. 3. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SATIC
        3. 3. DUAL MASS FLYWHEEL (DMF)
      3. CONFIGURATION
        1. 3010-01 CLUTCH ASSEMBLY
        2. 3020-01 CLUTCH MASTER CYLINDER
        3. 3202-04 CLUTCH FLUID CHAMBER
        4. 3030-01 CLUTCH PEDAL
        5. 3030-01 CIRCUIT DIAGRAM OF INTERLOCK SWITCH
      4. REMOVAL AND INSTALLATION
        1. 3020-00 AIR BLEEDING
        2. 3010-00 INSPECTION AND MAINTENANCE
        3. 3010-01 CLUTCH ASSEMBLY
        4. 3061-14 CONCENTRIC SLAVE CYLINDER
        5. 3020-01 CLUTCH MASTER CYLINDER
        6. 3020-04 CLUTCH OIL CHAMBER
        7. 3030-01 CLUTCH PEDAL
    4. AXLE

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
      3. CONFIGURATION AND FUNCTIONS
        1. 4120-01 FRONT AXLE ASSEMBLY
        2. 4110-01 FRONT AXLE SHAFT ASSEMBLY
        3. 4220-01 REAR AXLE ASSEMBLY
        4. 4220-15 REAR AXLE SHAFT ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 9210-03 AXLE OIL CHECK AND CHANGE
        2. 4120-01 FRONT AXLE ASSEMBLY
        3. 4110-01 FRONT AXLE SHAFT ASSEMBLY
        4. 4220-01 REAR AXLE ASSEMBLY
        5. 4220-10 REAR AXLE BEARING COVER
        6. 4220-10 REMOVING AND FITTING DRIVE PINION SEAL
        7. 4220-01 REAR AXLE SHAFT ASSEMBLY
    5. T/C

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. 4WD SYSTEM COMPONENTS
        3. 3. SYSTEM LAYOUT
        4. 4. IWE LOCKING HUB SYSTEM
        5. 5. POWER FLOW
      3. CONFIGURATION AND FUNCTION
        1. 3240-01 PART-TIME TRANSFER CASE
        2. 4115-31 IWE LOCKING HUB SYSTEM
        3. 8510-14 4WD SWITCH
        4. 3242-43 SHIFT MOTOR
        5. 3670-03 TCCU
        6. 3240-01 TROUBLESHOOTING
        7. 3240-00 OIL LEVEL CHECK AND CHANGE
      4. REMOVAL AND INSTALLATION
        1. 3240-01 TRANSFER CASE
        2. 3242-43 T/C SHIFT MOTOR
        3. 4115-31 LOCKING HUB ACTUATOR
        4. 4115-32 IWE HUB BEARING ASSEMBLY
        5. 4116-09 SOLENOID VALVE ASSEMBLY
        6. 3670-03 TRANSFER CASE CONTROL UNIT (TCCU)
        7. 8510-14 4WD SWITCH
    6. PROPELLER SHAFT

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL SERVICE TOOL
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
      3. CONFIGURATION
        1. 3310-01 FRONT PROPELLER SHAFT
        2. 3310-06 REAR PROPELLER SHAFT
      4. REMOVAL AND INSTALLATION
        1. 3310-01 TROUBLESHOOTING
        2. 3310-01 FRONT PROPELLER SHAFT
        3. 3310-06 REAR PROPELLER SHAFT
        4. 3310-01 REMOVAL AND INSTALLATION OF UNIVERSAL JOINT
    7. SUSPENSION SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. WHEEL ALIGNMENT
        3. 3. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS
        3. 3. WHEEL ALIGNMENT
      3. CONFIGURATION AND FUNCTION
        1. 4115-01 FRONT SUSPENSION-KNUCKLE ASSEMBLY
        2. 4410-01 FRONT SUSPENSION-LOWER ARM ASSEMBLY
        3. 4410-20 FRONT SUSPENSION-UPPER ARM ASSEMBLY
        4. 4411-01 FRONT SUSPENSION-SHOCK ABSORBER ASSEMBLY
        5. 4420-01 FRONT SUSPENSION-STABILIZER BAR ASSEMBLY
        6. 4320-01 FRONT SUB FRAME
        7. 4221-01 REAR SUSPENSION-WHEEL CARRIER ASSEMBLY
        8. 4331-01 REAR SUSPENSION-CAMBER LINK
        9. 4331-08 REAR SUSPENSION-TENSION LINK
        10. 4331-07 REAR SUSPENSION-TRACK ROD
        11. 4331-11 REAR SUSPENSION-THRUST LINK
        12. 4510-10 REAR SUSPENSION-SPRING LINK
        13. 4510-10 REAR SUSPENSION-STABILIZER BAR ASSEMBLY
        14. 4511-01 REAR SUSPENSION-SHOCK ABSORBER ASSEMBLY
        15. 4511-20 REAR SUSPENSION-COIL SPRING
        16. 4320-01 REAR SUB FRAME ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 4411-00 TROUBLESHOOTING
        2. 4410-20 UPPER ARM-FRONT SUSPENSION
        3. 4411-01 COIL SPRING/SHOCK ABSORBER FRONT SUSPENSION
        4. 4420-01 STABILIZER BAR-FRONT SUSPENSION
        5. 4410-01 LOWER ARM-FRONT SUSPENSION
        6. 4115-01 KNUCKLE (4WD)-FRONT SUSPENSION
        7. 4320-01 FRONT SUB FRAME
        8. 4221-01 WHEEL CARRIER ASSEMBLY-REAR SUSPENSION
        9. 4331-01 CAMBER LINK-REAR SUSPENSION
        10. 4331-06 TENSION LINK-REAR SUSPENSION
        11. 4331-07 TRACK ROD-REAR SUSPENSION
        12. 4331-11 THRUST LINK-REAR SUSPENSION
        13. 4510-10 SPRING LINK-REAR SUSPENSION
        14. 4510-10 STABILIZER BAR-REAR SUSPENSION
        15. 4511-01 SHOCK ABSORBER ASSEMBLY-REAR SUSPENSION
        16. 4511-20 COIL SPRING-REAR SUSPENSION
        17. 4320-01 REAR SUB FRAME ASSEMBLY
    8. BRAKE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. CHANGES IN BRAKE SYSTEM
        3. 3. SPECIAL SERVICE TOOL
        4. 4. TROUBLESHOOTING
        5. 5. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. COMPONENTS
      3. CONFIGURATION AND FUNCTION
        1. 4850-01 MASTER CYLINDER AND BOOSTER
        2. 4850-00 AIR BLEEDING
      4. REMOVAL AND INSTALLATION
        1. 4850-03 BRAKE MASTER CYLINDER (WITH ESP)
        2. 4850-03 BRAKE FLUID RESEERVOIR
        3. 4850-02 BRAKE BOOSTER
        4. 4810-10 STOP LAMP SWITCH
        5. 4810-01 BRAKE PEDAL ASSEMBLY
        6. 4830-01 FRONT BRAKE CALIPER/DISC
        7. 4830-02 FRONT BRAKE PAD
        8. 4841-01 REAR BRAKE CALIPER/DISC
        9. 4841-02 REAR BRAKE PAD
        10. 4910-01 PARKING BRAKE PEDAL ASSEMBLY
        11. 4910-15 EQUALIZER ASSEMBLY
        12. 4221-20 PARKING BRAKE SHOE
    9. ESP

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. FUNCTION
        3. 3. PRECAUTIONS
        4. 4. CHANGES IN ESP
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. ESP (Electronic Stability Program)
        2. 2. LAYOUT
        3. 3. OPERATING PROCESS
        4. 4. SCHEMATIC DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 4891-01 HECU
        2. 4850-04 PRESSURE SENSOR
        3. 4890-05 SENSOR CLUSTER
        4. 8510-11 STEERING WHEEL ANGLE SENSOR (SWAS)
        5. 8510-29 ESP OFF SWITCH
        6. 4890-01 ACTIVE WHEEL SPEED SENSOR (4WD)
        7. 4891-01 HOW TO USE SCAN TOOL
        8. 4891-00 DIAGNOSTIC TROUBLE CODE
      4. REMOVAL AND INSTALLATION
        1. 4850-00 AIR BLEEDING
        2. 4891-01 HECU
        3. 4890-05 SENSOR CLUSTER
        4. 8510-11 STEERING WHEEL ANGLE SENSOR
        5. 4890-01 FRONT ACTIVE WHEEL SPEED SENSOR
        6. 4890-02 REAR ACTIVE WHEEL SPEED SENSOR
    10. ABS

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM OVERVIEW
        2. 2. COMPONENTS AND LAYOUT
        3. 3. ABS SYSTEM OPERATION
        4. 4. HYDRAULIC CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 4891-01 DIAGNOSTIC TROUBLE CODE
        2. 4850-00 AIR BLEEDING
    11. POWER STEERING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. CHANGES IN STEERING SYSTEM
        3. 3. TIGHTENING TORQUE
        4. 4. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM LAYOUT
      3. CONFIGURATION AND FUNCTION
        1. 4610-01 STEERING WHEEL BODY ASSEMBLY
        2. 4610-09 STEERING COLUMN SHAFT ASSEMBLY
        3. 4610-11 LOWER SHAFT ASSEMBLY
        4. 4620-01 POWER STEERING GEAR BOX ASSEMBLY
        5. 4640-01 POWER STEERING OIL PIPE & HOSE ASSEMBLY
        6. 4711-01 POWER STEERING PUMP
      4. REMOVAL ANC INSTALLATION
        1. 4620-01 POWER STEERING GEAR BOX
        2. 4711-01 POWER STEERING PUMP
        3. 4640-01 OIL PIPES AND HOSES
        4. 4610-09 STEERING COLUMN SHAFT AND LOWER SHAFT
    12. WHEEL AND TIRE

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. ABNORMAL TIRE SYMPTOM
        3. 3. WHEEL BALANCE
        4. 4. WHEEL ALIGNMENT
        5. 5. FUNCTIONS OF TIRE
      3. CONFIGURATION AND FUNCTION
        1. 1. CONFIGURATION
        2. 2. EMERGENCY PUNCTURE REPAIR KIT (For EU Market)
      4. REMOVAL AND INSTALLATION
        1. 4170-00 TROUBLESHOOTING
        2. 4170-00 INSPECTION
        3. 4170-01 WHEEL AND TIRE
        4. 4710-09 SPARE TIRE
  6. BODY

    1. AIR CONDITIONING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. SYSTEM BLOCK DIAGRAM
        4. 4. A/C COOLING CYCLE
        5. 5. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 6810-30 AIR CONDITIONER CONTROLLER (UNIT)
        2. 6820-00 AIR CONDITIONER AND HEATER PIPE(1) LAYOUT
        3. 6821-00 AIR CONDITIONER AND HEATER PIPE(2) LAYOUT
        4. 6830-00 AIR DISTRIBUTOR LAYOUT
        5. 8510-63 SUNLOAD SENSOR
        6. 8510-66 ACTIVE INCAR/HUMIDITY SENSOR(AIH Sensor)
        7. 6810-01 AIR CONDITIONER MODULE SENSORS AND ACTUATORS
        8. 6810-30 A/C CONTROLLER
        9. 6810-31 REAR BLOWER SWITCH
        10. 6811-01 REAR HEATER £¦ A/C MODULE
        11. 6820-01 A/C COMPRESSOR
        12. 6810-10 EXPANSION VALVE
        13. 6820-12 RECEIVER DRIER
        14. 8510-64 AIR QUALITY SYSTEM (AQS)
      4. REMOVAL AND INSTALLATION
        1. 6810-30 SELF DIAGNOSIS FOR FATC
        2. 6810-01 AIR CONDITIONER MODULE ASSEMBLY
        3. 6810-01 SENSORS AND ACTUATORS
        4. 6810-30 AIR CONDITIONER CONTROLLER
        5. 6830-01 AIR DUCT ASSEMBLY
        6. 6820-12 RECEIVER DRIER
        7. 6820-11 MAIN CONDENSER
        8. 6820-01 COMPRESSOR ASSEMBLY
        9. 6820-13 SUB CONDENSER ASSEMBLY(GSL ENGINE)
        10. 8510-64 AQS SENSOR
    2. AIR BAG SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. OPERATION
        3. 3. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS
        3. 3. CIRCUIT DIAGRAM
        4. 4. OPERATION PROCESS
      3. CONFIGURATION AND FUNCTIONS
        1. 8810-00 AIR BAG SYSTEM
        2. 8810-03 DRIVER¡®S AIR BAG MODULE
        3. 8810-04 PASSENGER¡®S AIR BAG MODULE
        4. 8810-11 SEAT AIR BAG MODULE
        5. 8810-16 SIDE IMPACT SENSOR
        6. 8810-01 AIR BAG UNIT (SDM)
      4. REMOVAL AND INSTALLATION
        1. 8810-03 DRIVER¡¯S AIR BAG MODULE
        2. 8810-08 CONTACT COIL
        3. 8810-04 PASSENGER¡¯S AIR BAG
        4. 8810-01 AIR BAG UNIT (SDM)
        5. 8810-16 SIDE IMPACT SENSOR
        6. 8810-01 DIAGNOSTIC TROUBLE CODE
    3. SEAT / SEAT BELT

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. WARNINGS FOR POWER SEAT
        3. 3. CAUTIONS FOR POWER SEAT
        4. 4. CHANGES IN SEAT & SEAT BELT
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. LAYOUT AND COMPONENTS
        2. 2. COMPOSITIONS OF SEAT BELT
        3. 3. SEAT LAYOUT
        4. 4. FRONT SEAT
        5. 5. CHILD RESTRAINTS AND PREGNANT WOMAN
        6. 6. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 7410-00 FRONT SEAT
        2. 7430-00 FRONT SEAT BELT
        3. 7510-00 REAR SEAT 1ST ROW
        4. 7511-00 REAR SEAT 2ND ROW
        5. 7512-00 REAR SEAT 3RD ROW
        6. 7530-00 REAR SEAT BELT
        7. 7540-00 REAR SEAT RAIL
      4. REMOVAL AND INSTALLATION
        1. 7410-01 SEAT MOUNTING POINT
        2. 7410-01 SEAT ELECTRICAL EQUIPMENT CHECK
        3. 7430-01 SEAT BELT
        4. 7510-02 CENTER SEAT (JUMPING SEAT)
        5. 7540-01 SEAT RAIL
    4. SUNROOF

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. CAUTIONS WHEN WORKING
        3. 3. CAUTIONS FOR OPERATION
        4. 4. MAJOR CHANGES
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. COMPONENTS OF SUNROOF
        4. 4. COMPONENTS AND LOCATIONS
        5. 5. SUNROOF OPERATION
        6. 6. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 7340-00 TROUBLESHOOTING
        2. 7340-01 SUNROOF ASSEMBLY
        3. 7340-17 WIND DEFLECTOR
        4. 7340-14 SUNROOF SUN SHADE PANEL
        5. 7340-02 SUNROOF MOTOR
        6. 7340-03 SUNROOF CONTROL UNIT (SCU)
        7. 7340-04 REPLACEMENT OF SUNROOF GLASS
    5. BODY INTERIOR

      1. GENERAL INFORMATION
        1. 1. MAJOR CHANGES
      2. CONFIGURATION AND FUNCTION
        1. 7115-00 FRONT DOOR TRIM
        2. 7120-00 FRONT WINDOW LIFTER
        3. 7121-00 FRONT WEATHER STRIP
        4. 7215-00 REAR DOOR TRIM
        5. 7220-00 REAR WINDOW LIFTER
        6. 7221-00 REAR WEATHER STRIP
        7. 7321-00 REAR END TRIM
        8. 7330-00 HEADLINING
        9. 7610-00 INSTRUMENT PANEL
        10. 7630-00 FRONT CONSOLE
        11. 7631-00 REAR CONSOLE
        12. 7710-00 FLOOR CARPET
        13. 7711-00 SERVICE MAT
        14. 7730-00 PILLAR TRIM
        15. 7770-00 SUN SHADE & INSIDE MIRROR
        16. 7792-00 DEADENER
      3. REMOVAL AND INSTALLATION
        1. 7115-01 FRONT DOOR TRIM PANEL ASSEMBLY
        2. 7120-02 FRONT POWER WINDOW MOTOR
        3. 7215-01 REAR DOOR TRIM PANEL ASSEMBLY
        4. 7220-02 REAR POWER WINDOW MOTOR
        5. 7321-01 TAILGATE LOWER TRIM PANEL
        6. 7330-03 HEADLINING
        7. 7330-17 GRIP ASSEMBLY
        8. 7610-01 INSTRUMENT PANEL ASSEMBLY
        9. 7610-20 LOWER MAIN PANEL ASSEMBLY
        10. 7610-32 CLUSTER FASCIA PAENL
        11. 7630-01 CUP HOLDER FASCIA PANEL ASSEMBLY
        12. 7631-10 REAR CONSOLE ASSEMBLY
        13. 7730-01 A-PILLAR TRIM
        14. 7730-04 B-PILLAR UPPER TRIM
        15. 7730-06 QUARTER UPPER TRIM
        16. 7730-30 DOOR SCUFF FRONT TRIM
        17. 7700-01 SUN VISOR
    6. BODY EXTERIOR

      1. GENERAL INFORMATION
        1. 1. MAJOR CHANGES
      2. CONFIGURATION AND FUNCTION
        1. 5110-00 WHITE BODY
        2. 5210-00 SIDE BODY PANEL
        3. 5510-00 ROOF PANEL
        4. 5610-00 FLOOR PANEL
        5. 5710-00 FRONT END PANEL
        6. 5720-00 FENDER & APRON PANEL
        7. 5730-00 DASH PANEL & COWL
        8. 6110-00 HOOD PANEL
        9. 6210-00 FRONT DOOR PANEL
        10. 6310-00 REAR DOOR PANEL
        11. 6410-00 TAILGATE PANEL
        12. 7010-00 KEY SET
        13. 7090-00 FUEL FILLER DOOR LOCK
        14. 7110-00 FRONT DOOR OPENING SYSTEM
        15. 7121-00 FRONT WEATHER STRIP
        16. 7210-00 REAR DOOR OPENING SYSTEM
        17. 7221-00 REAR WEATHER STRIP
        18. 7310-00 TAILGATE OPENING SYSTEM
        19. 7840-00 GLASS
        20. 7850-00 OUTSIDE MIRROR
        21. 7870-00 FRONT BUMPER
        22. 7880-00 REAR BUMPER
        23. 7910-00 RADIATOR GRILLE
        24. 7930-00 SIDE BODY MOLDING
        25. 7940-00 ROOF & REAR BODY MOLDING
        26. 7970-00 WHEEL HOUSE COVER
      3. REMOVAL AND INSTALLATION
        1. 5720-06 FRONT FENDER PANEL ASSEMBLY
        2. 6110-01 HOOD PANEL ASSEMBLY
        3. 6110-04 HOOD INSULATION
        4. 6110-11 HOOD LATCH ASSEMBLY
        5. 6110-30 COWL GRILLE
        6. 6210-01 FRONT DOOR PANEL ASSEMBLY
        7. 6310-01 REAR DOOR PANEL ASSEMBLY
        8. 6410-01 TAILGATE PANEL ASSEMBLY
        9. 7010-01 KEY CYLINDER ASSEMBLY
        10. 7110-01 FRONT DOOR LATCH ASSEMBLY
        11. 7110-11 FRONT DOOR OUTSIDE HANDLE ASSEMBLY
        12. 7210-01 REAR DOOR LATCH ASSEMBLY
        13. 7210-10 REAR DOOR OUTSIDE HANDLE ASSEMBLY
        14. 7310-01 TAILGATE LATCH ASSEMBLY
        15. 7310-06 TAILGATE OUTSIDE HANDLE ASSEMBLY
        16. 7850-01 OUTSIDE MIRROR ASSEMBLY
        17. 7870-01 FRONT BUMPER FASCIA
        18. 7880-01 REAR BUMPER FASCIA
        19. 7910-01 RADIATOR GRILLE ASSEMBLY
        20. 7940-03 FASHION RAIL ASSEMBLY
        21. 7940-13 SPOILER ASSEMBLY
        22. 7970-01 FRONT WHEEL HOUSE COVER
        23. 7970-06 REAR WHEEL HOUSE COVER
    7. BODY REPAIR

      1. GENERAL INFORMATION
        1. 1. MAJOR EXTERNAL DIMENSIONS
        2. 2. JACK POINTS
      2. CONFIGURATION AND FUNCTIONS
        1. 5110-01 WHITE BODY
        2. 5610-01 FLOOR PANEL
        3. 4012-01 FRONT SUB FRAME
        4. 5510-01 ROOF PANEL
        5. 5110-01 BODY GAP ALLOWANCE
        6. 4012-00 FRAME MOUNTING POINT
        7. 5210-00 SIDE BODY COMPONENTS
        8. 5510-00 ROOF PANEL
        9. 5610-00 FLOOR PANEL
        10. 5720-00 FENDER AND APRON COMPLETE PANEL
        11. 5730-00 DASH AND COWL COMPLETE PANEL
        12. 6110-00 HOOD
        13. 6210-00 FRONT DOOR PANEL
        14. 6310-00 REAR DOOR PANEL
        15. 6410-00 TAILGATE PANEL ASSEMBLY


Electrical Wiring Diagram

  1. GENERAL INFORMATION

    1. GENERAL INFORMATION

      1. 1. DIMENSIONS
      2. 2. SPECIFICATIONS
      3. 3. VEHICLE IDENTIFICATION
      4. 4. MAINTENANCE
      5. 5. RECOMMENDED FLUIDS AND LUBRICANTS
      6. 6. JACK POINTS
      7. 7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
      8. 8. TIGHTENING TORQUE OF STANDARD BOLTS
    2. ELECTRIC DEVICE GENERAL INFORMATION

      1. 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
      2. 2. HOW TO CHECK TERMINAL NUMBER OF CONNECTOR
      3. 3. PART LOCATION ACCORDING TO PART NUMBER
  2. CONNECTOR/GROUND

    1. WIRING

      1. 8201-00 WIRING HARNESS, COMPONENTS LOCATION
    2. CONNECTOR

      1. 8201-02 W/H ENGINE ROOM
      2. 1413-02 W/H ENGINE MAIN (D20DTR)
      3. 8210-01 W/H MAIN
      4. 8210-03 W/H FLOOR (LH)
      5. 8210-06 W/H FLOOR (RH)
      6. 8210-06 W/H FRONT DOOR
      7. 8210-07 W/H REAR DOOR
      8. 6810-11 W/H FRONT A/CON
      9. 6811-07 W/H REAR A/CON
      10. 8210-09 W/H TAIL GATE
      11. 8210-08 W/H ROOF
      12. 7421-60 W/H SEAT
  3. POWER DISTRIBUTION

    1. FUSE/RELAY

      1. 8410-02 ENGINE ROOM FUSE / RELAY BOX
      2. 8410-04 I/P-FUSE BOX
    2. ELECTRICITY DIVIDE

      1. 8210-02 ENG ROOM FUSE/RELAY BOX CIRCUIT
      2. 8410-04 I/P-FUSE BOX
      3. 8410-05 ICM RELAY BOX CIRCUIT
      4. 0000-00 VSM(VOLTAGE STABILIZER MODULE)
  4. CIRCUIT

    1. ENGINE

      1. 1461-01 STARTING/CHARGING
      2. 1413-18 GLOW CONTROL UNIT(D20DTR)
      3. 1491-00 ECU (ENGINE CONTROL UNIT - D20DTR EU-V)
      4. 1491-01 ECU (ENGINE CONTROL UNIT - GSL G32D)
      5. 2231-01 FUEL HEATER (D20DTR)
      6. 8210-01 DIAGNOSIS CIRCUIT
    2. CHASSIS

      1. 3110-01 TCU (5SPEED - A/T)
      2. 3410-01 TCCU
      3. 4891-01 ABS/ESP
    3. ELECTRIC

      1. 7010-09 IMMOBILIZER (D20DTR)
      2. 8810-01 AIR-BAG (SIDE AIR-BAG)
      3. 8010-01 CLUSTER WARNING BOX (STD)
      4. 8010-01 CLUSTER WARNING BOX (SVC - BLACK FACE)
      5. 7421-60 DRIVER POWER SEAT
      6. 8510-52 ELECTRIC OUTSIDE MIRROR £¦ FOLDING
      7. 8610-17 DEFFOGER (FRT GLASS, RR GLASS, OUTSIDE MIRROR)
      8. 8510-20 FRT SEAT WARMER
      9. 8510-20 AUTO LIGHT CONTROL
      10. 8710-03 STICS
      11. 8510-03 POWER WINDOW
      12. 8510-12 RR WIPER, WASHER
      13. 8610-09 HORN
      14. 7630-02 CIGAR LIGHTER, POWER OUTLET
      15. 7340-03 SUN ROOF
      16. 8310-01 HEAD LAMP/DRL (DAY TIME RUNNING LIGHT) UNIT
      17. 8510-00 HEAD LAMP LEVELING DEVICE
      18. 8320-01 TAIL LAMP
      19. 8510-26 TURN SIGNAL, HAZARD LAMP
      20. 8510-24 FOG LAMP
      21. 4810-10 STOP, BACK UP LAMP
      22. 8610-01 INTERIOR LAMP
      23. 7770-07 AUTO DIMMING ROOM MIRROR
      24. 8610-04 DIGITAL CLOCK
      25. 8910-01 AUDIO
      26. 8730-01 PARKING AID SYSTEM
      27. 6810-21 PTC HEATER (POSITIVE TEMPERATURE COEFFICIENT)
      28. 6810-30 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT
      29. 6810-30 AIR-CON (MANUAL)