Rodius A149 2012.07

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Service Manual

  1. GENERAL

    1. VEHICLE GENERAL

      1. GENERAL INFORMATION
        1. 1. DIMENSIONS
        2. 2. SPECIFICATIONS
        3. 3. VEHICLE IDENTIFICATION
        4. 4. MAINTENANCE
        5. 5. RECOMMENDED FLUIDS AND LUBRICANTS
        6. 6. JACK POINTS
        7. 7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
        8. 8. ELECTRIC COMPONENTS AND LAYOUT
        9. 9. TIGHTENING TORQUE OF STANDARD BOLTS
    2. MODIFIED ITEMS

      1. MAJOR CHANGES
        1. 1. ENGINE COMPARTMENT (DIESEL ENGINE)
        2. 2. CHASSIS
        3. 3. OTHERS
  2. D20DTR ENGINE

    1. ENGINE GENERAL

      1. GENERAL INFORMATION
        1. 1. ENGINE LAYOUT
        2. 2. MAJOR COMPONENTS
        3. 3. ENGINE COMPARTMENT LAYOUT
        4. 4. CAUTION WHEN SERVICING THE ENGINE
        5. 5. STANDARD BOLTS SPECIFICATIONS
        6. 6. TIGHTENING TORQUE
        7. 7. CODING AND INITIALIZATION
      2. SPECIAL SERVICE TOOLS
        1. 1. SPECIAL SERVICE TOOLS
        2. 2. NORMAL EQUIPMENTS
        3. 0000-00 INSTALLING THE ENGINE SUPPORT HANGER
    2. ENGINE ASSEMBLY

      1. GENERAL INFORMATION
        1. 1. ENGINE ASSEMBLY
        2. 2. TIGHTENING TORQUE
        3. 3. CHECK AND INSPECTION
        4. 4. GUIDELINES ON ENGINE SERVICE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. BELT LAYOUT
        2. 2. VACUUM PUMP
        3. 3. ENGINE MOUNTING
        4. 4. INTAKE/EXHAUST MANIFOLD
        5. 5. CYLINDER HEAD COVER AND OIL SEPARATOR
        6. 6. CYLINDER HEAD
        7. 7. CHAIN AND GEAR DRIVE SYSTEM
        8. 8. OIL PAN
        9. 9. DUAL MASS FLYWHEEL (DMF) & DRIVE PLATE
        10. 10. PISTON/CRANKSHAFT/CYLINDER BLOCK
      3. CONFIGURATION
        1. 1115-00 ENGINE ASSEMBLY(D20DTR)
        2. 1120-01 SHORT BLOCK(D20DTR)
        3. 1127-00 CYLINDER BLOCK(D20DTR)
        4. 1130-00 CRANKSHAFT AND FLYWHEEL
        5. 1214-00 CYLINDER HEAD AND GASKET KIT(D20DTR)
        6. 1225-00 CYLINDER HEAD COVER AND CAMSHAFT(D20DTR)
        7. 1315-00 CHAIN DRIVE(D20DTR)
        8. 1336-00 TIMING CASE(D20DTR)
        9. 1350-01 BELT
        10. 1610-00 VACUUM PUMP(D20DTR)
        11. 1990-00 ENGINE MOUNTING
      4. REMOVAL AND INSTALLATION
        1. 1336-00 BELT
        2. 1610-01 VACUUM PUMP ASSEMBLY
        3. 1130-12 ISOLATION DAMPER ASSEMBLY
        4. 1990-00 ENGINE MOUNTING INSULATOR
        5. 1225-01 CYLINDER HAED COVER
        6. 1214-01 CYLINDER HEAD ASSEMBLY
        7. 1130-13 DUAL MASS FLYWHEEL (DMF) ASSEMBLY
        8. 1130-18 DRIVE PLATE ASSEMBLY
        9. 1115-01 ENGINE ASSEMBLY
        10. 1127-01 ENGINE OVERHAUL
    3. ENGINE FUEL SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. MAINTENANCE AND INSPECTION
        3. 3. CAUTIONS FOR DI ENGINE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM LAYOUT AND OPERATION
      3. CONFIGURATION AND FUNCTIONS
        1. 2210-01 FUEL TANK ASSEEMBLY
        2. 2210-06 FUEL SENDER ASSEMBLY
        3. 1882-15 FUEL PIPE ASSEMBLY
        4. 1882-23 FUEL RAIL ASSEMBLY (COMMON RAIL)
        5. 1882-01 HIGH PRESSURE PUMP ASSEMBLY
        6. 2232-01 FUEL FILTER ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 2210-01 FUEL TANK ASSEMBLY
        2. 2210-06 FUEL SENDER ASSEMBLY
        3. 1882-01 HIGH PRESSURE PUMP ASSEMBLY
        4. 1882-23 FUEL RAIL ASSEMBLY
        5. 2232-01 FUEL FILTER ASSEMBLY
        6. 2232-13 FUEL FILTER ELEMENT
    4. INTAKE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENT
        3. 3. INPUT/OUTPUT OF INTAKE SYSTEM
        4. 4. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 2313-01 CONFRATION AND FUNCTION
        2. 2330-01 INTERCOOLER
        3. 1719-40 INTAKE MANIFOLD
      4. REMOVAL AND INSTALLATION
        1. 2313-04 AIR CLEANER ELEMENT
        2. 2330-01 INTERCOOLER ASSEMBLY
        3. 1719-40 INTAKE MANIFOLD ASSEMBLY
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL INFORMATION
        1. 1. TROUBLESHOOTING
        2. 2. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1729-01 EXHAUST MANIFOLD ASSEMBLY
        2. 2412-00 EXHAUST PIPE ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1729-01 EXHAUST MANIFOLD
        2. 2412-01 EXHAUST FRONT PIPE ASSEMBLY
        3. 2412-03 SILENCER ASSEMBLY
    6. TURBOCHARGER

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
        3. 3. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION OF E-VGT
        2. 2. COMPONENTS
        3. 3. INPUT/OUTPUT DEVICES
        4. 4. OPERATING PRINCIPLES
      3. CONFIGURATION AND FUNCTION
        1. 1914-01 TURBOCHARGER ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 1914-01 TURBOCHARGER ASSEMBLY
    7. LUBRICATION SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAINTENANCE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. FUNCTIONS OF LUBRICATION
      3. CONFIGURATION AND FUNCTION
        1. 9210-01 ENGINE OIL
        2. 1546-01 OIL FILTER MODULE
        3. 1546-13 OIL COOLER ASSEMBLY
        4. 1546-09 ENGINE OIL FILTER ELEMENT
        5. 1536-30 OIL PRESSURE SWITCH
        6. 1536-08 OIL PAN ASSEMBLY
        7. 1536-01 OIL PUMP ASSEMBLY
        8. 1127-22 OIL INJECTION NOZZLE
      4. REMOVAL AND INSTALLATION
        1. 1546-09 ENGINE OIL FILTER ELEMENT AND ENGINE OIL CHANGE
        2. 1546-01 OIL FILTER AND COOLER MODULE
        3. 1546-13 OIL COOLER ASSEMBLY
        4. 1536-30 OIL PRESSURE SWITCH
        5. 1536-08 OIL PAN ASSEMBLY
        6. 1536-01 OIL PUMP ASSEMBLY
    8. COOLING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
        3. 3. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
      3. CONFIGURATION AND FUNCTION
        1. 2112-01 RADIATOR ASSEMBLY
        2. 2112-02 PWM ELECTRIC FAN
        3. 1525-11 THERMOSTAT ASSEMBLY
        4. 1525-01 WATER PUMP ASSEMBLY
        5. 2130-07 RESERVOIR ASSEMBLY
      4. REMOVAL AND INSTALLATION
        1. 9210-05 DRAINING AND ADDING OF COOLANT
        2. 9210-05 AIR BLEEDING
        3. 2112-01 RADIATOR ASSEMBLY
        4. 2112-02 PWM ELECTRIC FAN ASSEMBLY
        5. 1525-11 THERMOSTAT ASSEMBLY
        6. 1525-01 WATER PUMP ASSEMBLY
        7. 1525-21 COOLANT OUTLET PORT ASSEMBLY
    9. CHARGE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 1451-01 ALTERNATOR ASSEMBLY
        2. 2610-01 BATTERY
      4. REMOVAL AND INSTALLATION
        1. 1451-01 ALTERNATOR ASSEMBLY AND PULLEY
        2. 1451-02 ALTERNATOR PULLEY
        3. 2610-01 BATTERY
        4. 2610-06 BATTERY POSITIVE CABLE ASSEMBLY
    10. PRE-GLOW SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SYSTEM OPERATION
      3. CONFIGURATION AND FUNCTION
        1. 1413-01 GLOW PLUG
        2. 1413-18 GLOW PLUG CONTROL UNIT
      4. REMOVAL AND INSTALLATION
        1. 1413-01 GLOW PLUG
        2. 1413-18 GLOW PLUG CONTROL UNIT
    11. STARTING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1461-01 START MOTOR
      4. REMOVAL AND INSTALLATION
        1. 1461-01 START MOTOR
    12. CRUISE CONTROL

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. CONFIGURATION
        3. 3. OPERATION
      2. CONFIGURATION AND FUNCTION
        1. 8511-00 SWITCH AND SENSOR
      3. REMOVAL AND INSTALLATION
        1. 8511-23 CRUISE CONTROL ASSEMBLY
    13. E-EGR SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. OPERATING PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 1793-12 E-EGR COOLER ASSEMBLY AND BYPASS VALVE
      4. REMOVAL AND INSTALLATION
        1. 1793-12 E-EGR COOLER ASSEMBLY
    14. CDPF SYSTEM

      1. GENERAL INFORMATION
        1. 1. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS
        3. 3. INPUT/OUTPUT DEVICES
        4. 4. POST-INJECTION AND AIR MASS CONTROL
        5. 5. OPERATING PROCESS
        6. 6. CIRCUIT DIAGRAM
        7. 7. CAUTIONS
      3. CONFIGURATION AND FUNCTION
        1. 2412-00 CDPF
      4. REMOVAL AND INSTALLATION
        1. 2412-02 CDPF ASSEMBLY
    15. ENGINE CONTROL

      1. GENERAL INFORMATION
        1. 1. ENGINE DATA LIST
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. MAJOR COMPONENTS
        2. 2. SYSTEM OPERATION
      3. CONFIGURATION AND FUNCTION
        1. 1491-01 ECU
        2. 1882-09 INJECTOR (C3I)
        3. 2330-08 HFM (HOT FILM AIR MASS SENSOR)
        4. 1432-01 T-MAP SENSOR
        5. 1432-07 COOLANT TEMPERATURE SENSOR
        6. 1882-23 FUEL RAIL PRESSURE SENSOR
        7. 1882-01 FUEL TEMPERATURE SENSOR
        8. 2232-01 WATER SENSOR IN FUEL FILTER
        9. 1432-08 WIDE BAND OXYGEN SENSOR
        10. 1432-04 DIFFERENTIAL PRESSURE SENSOR
        11. 1432-17 EGT SENSOR
        12. 1793-01 E-EGR VALVE
        13. 1719-16 ELECTRONIC THROTTLE BODY
        14. 1432-14 EGR BYPASS SOLENOID VALVE
        15. 1719-02 VARIABLE SWIRL ACTUATOR
        16. 1914-01 E-VGT CONTROL ACTUATOR
        17. 1432-03 CAMSHAFT POSITION SENSOR
        18. 1127-35 CRANKSHAFT POSITION SENSOR
        19. 2010-01 ACCELERATOR PEDAL POSITION SENSOR
        20. 1882-01 INLET METERING VALVE (IMV)
        21. 1432-05 KNOCK SENSOR
      4. REMOVAL AND INSTALLATION
        1. 1491-01 ECU (D20DTR)
        2. 1882-09 INJECTOR
        3. 2330-08 HFM (HOT FILM AIR-MASS) SENSOR
        4. 1432-01 T-MAP SENSOR
        5. 1432-07 COOLANT TEMPERATURE SENSOR
        6. 1432-08 WIDE BAND OXYGEN SENSOR
        7. 1432-04 DIFFERENTIAL PRESSURE SENSOR
        8. 1432-17 EGT (EXHAUST GAS TEMPERATURE) SENSOR
        9. 1793-01 E-EGR VALVE ASSEMBLY
        10. 1719-16 ELECTRIC THROTTLE BODY
        11. 1432-14 E-EGR BYPASS SOLENOID VALVE
        12. 1729-02 VARIABLE SWIRL ACTUATOR
        13. 1432-03 CAMSHAFT POSITION SENSOR
        14. 1127-35 CRANKSHAFT POSITION SENSOR
        15. 2010-01 ACCELERATOR PEDAL POSITION MODULE
        16. 1882-01 IMV (INLET METERING VALVE)
        17. 1432-05 KNOCK SENSOR
  3. G32D ENGINE(EU4)

    1. ENGINE INFORMATION

      1. GENERAL
        1. 1. COMPONENT LOCATOR
        2. 2. DESCRIPTION AND OPERATION
    2. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTION
        1. 1113-01 CRANKCASE VENTILATION SYSTEM
        2. 1311-31 CAMSHAFT ADJUSTER
        3. 1124-01 CYLINDER BORE
        4. 1130-11 CRANKSHAFT BEARING
      3. REMOVAL AND INSTALLATION
        1. 1113-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        2. 1113-01 GENERAL DIAGNOSIS
        3. 1113-01 ENGINE ASSEMBLY
        4. 1350-01 POLY V-BELT
        5. 1332-18 TENSIONING DEVICE
        6. 1452-01 ALTERNATOR
        7. 4711-01 POWER STEERING PUMP AND A/C BRACKET
        8. 1990-01 ENGINE MOUNT
        9. 1221-01 CYLINDER HEAD COVER
        10. 1221-02 CYLINDER HEAD FRONT COVER
        11. 1211-02 CYLINDER HEAD
        12. 1532-24 OIL PAN
        13. 1332-01 TIMING GEAR CASE COVER
        14. 1124-17 CRANKSHAFT SEALING REAR COVER
        15. 1130-07 BELT PULLEY AND VIBRATION DAMPER
        16. 1131-02 CRANKSHAFT FRONT RADIAL SEAL
        17. 1124-16 CRANKSHAFT REAR RADIAL SEAL
        18. 1130-01 CRANKSHAFT
        19. 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
        20. 1130-13 CONNECTING ROD
        21. 1130-20 PISTON
        22. 1130-21 REPLACEMENT OF PISTON RING
        23. 1130-09 FLYWHEEL/ DRIVEN PLATE
        24. 1311-31 CAMSHAFT ADJUSTER
        25. 1311-21 CAMSHAFT SPROCKET BOLT
        26. 1221-21 CAMSHAFT
        27. 1221-21 ADJUSTMENT OF CAMSHAFT TIMING POSITION
        28. 1211-32 VALVE SPRING
        29. 1211-30 REPLACEMENT OF VALVE STEM SEAL
        30. 1211-01 MEASUREMENT OF CYLINDER HEAD MATING SURFACE
        31. 1532-19 CHAIN TENSIONER
        32. 1311-01 REPLACEMENT OF TIMING CHAIN
        33. 1311-04 TENSIONING RAIL
        34. 1311-09 CYLINDER HEAD GUIDE RAIL
        35. 1130-05 REPLACEMENT OF CRANKCASE GUIDE RAIL
        36. 1130-04 CRANKSHAFT SPROCKET
        37. 1124-01 CORE PLUGS IN CRANKCASE
        38. 1124-01 CYLINDER BORE
        39. 1130-38 CRANKCASE MATING SURFACE
    3. ENGINE FUEL SYSTEM

      1. OVERVEIW AND OPERATION PROCESS
        1. 1. FUEL SYSTEM SPECIFICATION
      2. CONFIGURATION AND FUNCTION
        1. 2211-02 FUEL PUMP
        2. 1623-04 PURGE CONTROL VALVE
        3. 2211-02 FUEL LEVEL SENSOR
        4. 2242-12 FUEL INJECTOR
      3. REMOVAL AND INSTALLATION
        1. 2211-02 DISCHARGING THE PRESSURE IN FUEL SYSTEM
        2. 2211-02 FUEL PUMP
        3. 2211-05 FUEL FILTER
        4. 2211-01 FUEL TANK
        5. 2242-08 FUEL PRESSURE REGULATOR
        6. 1623-04 PURGE CONTROL VALVE
        7. 1641-04 CANISTER
        8. 2242-12 FUEL RAIL AND INJECTORS
    4. ENGINE INTAKE SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1713-08 RESONANCE FLAP
        2. 2321-01 HFM (HOT FILM AIR MASS) SENSOR
        3. 2321-04 THROTTLE VALVE ACTUATOR
      2. REMOVAL AND INSTALLATION
        1. 2312-02 REPLACEMENT OF AIR CLEANER ELEMENT
        2. 1713-08 RESONANCE FLAP
        3. 2321-01 HOT FILM AIR MASS (HFM) SENSOR
        4. 1713-03 INTAKE MANIFOLD
        5. 2321-04 THROTTLE BODY
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. OVERVIEW OF EXHAUST SYSTEM
        2. 2. OVERVIEW OF MUFFLER
        3. 3. OVERVIEW OF CATALYTIC CONVERTER
        4. 4. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 2420-01 CATALYTIC CONVERTER
        2. 1723-06 OXYGEN SENSOR
      3. REMOVAL AND INSTALLATION
        1. 1723-06 OXYGEN SENSOR
        2. 2420-01 EXHAUST LINE
    6. LUBRICATION SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. ENGINE OIL CIRCULATION
      2. REMOVAL AND INSTALLATION
        1. 9210-01 REPLACEMENT OF ENGINE OIL AND OIL FILTER ELEMENT
        2. 3644-06 OIL FILTER
        3. 1531-01 OIL PUMP
        4. 1531-07 OIL PRESSURE RELIEF VALVE
        5. 1542-04 OIL NON-RETURN VALVE
        6. 1532-35 OIL DIPSTICK GUIDE TUBE
        7. 1532-10 REPLACEMENT OF OIL LEAK PLUG
    7. COOLING SYSTEM

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. GENERAL DESCRIPTION
        2. 2. COMPONENT LOCATOR
      3. CONFIGURATION AND FUNCTIONS
        1. 2110-01 RADIATOR
        2. 2130-03 COOLANT RESERVOIR
        3. 1522-10 THERMOSTAT
        4. 1522-01 WATER PUMP
        5. 2110-05 ELECTRIC COOLING FAN
      4. REMOVAL AND INSTALLATION
        1. 2110-01 COOLING SYSTEM DIAGNOSIS
        2. 2110-01 SYSTEM LEAKAGE TEST
        3. 2110-01 COOLANT DRAIN AND FILL UP
        4. 2110-01 RADIATOR
        5. 1522-20 COOLANT CONNECTION FITTING CONNECTION FITTING
        6. 1542-20 OIL COOLER PIPE LINE
        7. 1522-10 THERMOSTAT
        8. 1522-01 WATER PUMP
        9. 1332-08 COOLING FAN AND VISCOUS CLUTCH
        10. 2110-07 COOLING FAN SHROUD
        11. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        12. 1124-01 CORE PLUGS IN CRANKCASE
    8. ENGINE ELECTRIC DEVICES

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. CHARGING SYSTEM OPERATION
        2. 2. STARTING SYSTEM OPERATION
        3. 3. IGNITION SYSTEM OPERATION
        4. 4. STARTING AND CHARGING SYSTEM (GASOLINE ENGINE) CIRCUIT
      3. CONFIGURATION AND FUNCTIONS
        1. 1452-01 ALTERNATOR
        2. 1462-01 STARTER
        3. 7010-05 IMMOBILIZER
        4. 2610-01 BATTERY
        5. 1440-01 IGNITION COIL
      4. REMOVAL AND INSTALLATION
        1. 1440-01 DIAGNOSTIC OF IGNITION SYSTEM
        2. 1452-01 ALTERNATOR (GASOLINE ENGINE)
        3. 1462-01 STARTER
        4. 2610-01 BATTERY
        5. 1440-01 SPARK PLUG AND IGNITION COIL
    9. ENGINE CONTROL SYSTEM

      1. GENERAL
        1. 1. ENGINE DATA DISPLAY TABLE
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        3. 1311-31 CAMSHAFT ACTUATOR
        4. 2010-23 ACCELERATOR PEDAL MODULE
        5. 1713-22 KNOCK SENSOR
        6. 1430-01 CRANKSHAFT POSITION SENSOR
        7. 1311-25 CAMSHAFT POSITION SENSOR
        8. 0000-00 CRUISE CONTROL SWITCH
      3. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1713-22 KNOCK SENSOR
        3. 2010-23 PEDAL POSITION SENSOR
        4. 1430-01 CRANKSHAFT POSITION SENSOR
        5. 1311-25 CAMSHAFT POSITION SENSOR
        6. 1491-01 STRATEGY-BASED DIAGNOSTICS
        7. 1491-01 SYSTEM DIAGNOSIS
    10. CRUISE CONTROL SYSTEM

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM DESCRIPTION
        2. 2. CONFIGURATION
        3. 3. OPERATION
      2. CONFIGURATION AND FUNCTION
        1. 8510-23 SWITCH AND SENSOR
      3. REMOVAL AND INSTALLATION
        1. 8530-03 CRUISE CONTROL ASSEMBLY
  4. ELECTRIC

    1. FUSE

      1. GENERAL INFORMATION
        1. 1. CAUTIONS WHEN WORKING ON ELECTRICAL UNITS
        2. 2. CHECKING CABLES AND WIRES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LOCATION
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 8410-02 ENGINE ROOM FUSE AND RELAY BOX
        2. 7610-45 INTERIOR FUSE AND RELAY BOX
        3. 8410-05 ICM BOX
      4. REMOVAL AND INSTALLATION
        1. 8410-02 ENGINE ROOM FUSE AND RELAY BOX
        2. 2610-14 PTC BOX
        3. 8410-05 ICM BOX
    2. STICS

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS OF RK - STICS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS
        2. 2. FUNCTIONS OF RK STICS
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 8710-01 STICS
        2. 8710-08 REKES (Remote Keyless Entry System)
        3. 8710-13 THEFT DETERRENT SIREN
      4. REMOVAL AND INSTALLATION
        1. 8710-08 TRANSMITTER CODING
        2. 8710-01 DIAGNOSIS
        3. 8710-01 STICS
    3. IMMOBILIZER

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM LAYOUT
        2. 2. OVERVIEW
        3. 3. VERIFICATION OF KEY
      2. REMOVAL AND INSTALLATION
        1. 7010-06 IMMOBILIZER UNIT
        2. 7010-06 TRANSPONDER CODING
    4. CLUSTER

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
      3. CONFIGURATION
        1. 8010-01 METER CLUSTER
        2. 8010-10 WARNING LAMP/INDICATOR CLUSTER
      4. REMOVAL AND INSTALLATION
        1. 8010-01 METER CLUSTER
        2. 8010-10 WARNING LAMP/INDICATOR CLUSTER
    5. LAMP

      1. OVERVIEW
        1. 1. LAYOUT
      2. CONFIGURATION AND FUNCTIONS
        1. 1. INTERIOR LAMPS
        2. 2. DOOR COUPLED ROOM LAMP OPERATION
        3. 3. EXTERIOR LAMPS
      3. REMOVAL AND INSTALLATION
        1. 8310-01 HEADLAMP ASSEMBLY
        2. 8310-07 FOG LAMP
        3. 8610-10 SIDE REPEATER
        4. 8320-10 HIGH MOUNTED STOP LAMP
        5. 8320-12 LICENSE PLATE LAMP
        6. 8320-07 TAIL LAMP(BACK-UP LAMP/REAR FOG LAMP)
        7. 8320-01 TAIL LAMP
        8. 8610-01 INTERIOR LAMPS
    6. SWITCH

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. LAYOUT
      3. CONFIGURATION AND FUNCTIONS
        1. 8510-01 CENTER SWITCH
        2. 8410-14 LEFY SWITCH CLUSTER
        3. 8510-42 STEERING WHEEL SWITCH
        4. 8510-03 SWITCHES ON DOOR TRIM
        5. 8510-10 MULTI FUNCTION SWITCH
        6. 8510-60 AUTO LIGHT SENSOR
        7. 8610-04 MULTI-METER
      4. REMOVAL AND INSTALLATION
        1. 8510-01 CENTER SWITCH CLUSTER
        2. 8510-14 LEFT SWITCH CLUSTER
        3. 8510-42 REMOTE CONTROL SWITCH ASSEMBLY ON STEERING WHEEL
        4. 8510-03 SWITCHES ON DOOR TRIM
        5. 8510-10 MULTIFUNCTION SWITCH ASSEMBLY
        6. 8610-04 MULTI-METER
    7. WIPER AND WASHER SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS OF WIPER
        2. 2. CAUTIONS ON RAIN SENSOR
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM LAYOUT
        2. 2. CIRCUIT DIAGRAM
      3. REMOVAL AND INSTALLATION
        1. 7810-01 FRONT WIPER SYSTEM
        2. 7830-01 REAR WIPER SYSTEM
    8. RAIN SENSOR

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. SYSTEM LAYOUT AND OVERVIEW
        2. 2. RAIN SENSOR OPERATION
        3. 3. OPERATION MODE OF RAIN SENSING WIPER SYSTEM
        4. 4. FUNCTIONS OF RAIN SENSOR
        5. 5. DIAGNOSIS PROCEDURES
        6. 6. RAIN SENSOR RELATED CIRCUIT
        7. 7. RAIN SENSING WIPER
      2. REMOVAL AND INSTALLATION
        1. 8610-11 TROUBLE SHOOTING
        2. 8610-11 RAIN SENSOR
    9. PAS

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. CAUTIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
      3. CONFIGURATION
        1. 8790-01 PAS UNIT
      4. REMOVAL AND INSTALLATION
        1. 8790-04 PAS SENSOR
        2. 8790-01 PAS UNIT
    10. AUDIO SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. LAYOUT
      3. CONFIGURATION AND FUNCTION
        1. 8910-02 AUDIO ASSEMBLY
        2. 8510-21 AUDIO REMOTE CONTROL
      4. REMOVAL AND INSTALLATION
        1. 8910-02 AUDIO ASSEMBLY
        2. 8940-04 BLUETOOTH MICROPHONE
        3. 8510-01 AUDIO REMOTE CONTROL SWITCH
        4. 8610-22 FRONT DOOR SPEAKER
        5. 8610-20 FRONT TWEETER SPEAKER
        6. 8610-25 REAR QUARTER SPEAKER
  5. CHASSIS

    1. MB 5 AUTO TRANSMISSION

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL SERVICE TOLLS
        3. 3. TIGHTENING TORQUE
        4. 4. MJOR CHANGES
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
        3. 3. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 3650-01 MB 5-SPEED ASSEMBLY
        2. 3660-01 VALVE BODY
        3. 3721-01 TGS LEVER
        4. 3670-01 TCU (Transmission Control Unit)
      4. REMOVAL AND INSTALLATION
        1. 3650-01 OIL CHECK AND SPECIFICATION
        2. 3670-01 TRANSMISSION CONTROL UNIT (TCU)
        3. 3650-01 TRANSMISSION ASSEMBLY (MB 5-SPEED)
        4. 3721-01 TGS LEVER ASSEMBLY
        5. 3650-01 VALVE BODY ASSEMBLY
        6. 3660-01 VALVE BODY OVERHAUL
        7. 3670-00 DTC (Diagnosis Trouble Code) of MB 5AT
        8. 3721-00 DTC FOR SELECTOR LEVER
    2. 6 M/T

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. MAJOR CHANGES
        3. 3. SPECIAL SERVICE TOOLS
        4. 4. TIGHTENING TORQUE
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. POWER FLOW
        3. 3. SHIFTING MECHANISM
      3. CONFIGURATION AND FUNCTION
        1. 3170-01 MOUNTING LOCATION
        2. 3170-01 GEAR ARRANGEMENT
        3. 3166-25 NEUTRAL SWITCH
        4. 3166-29 BACKUP LAMP SWITCH
      4. REMOVAL AND INSTALLATION
        1. 3170-01 TROUBLESHOOTING
        2. 3170-01 OIL CHECK AND CHANGE
        3. 3170-01 TRANSMISSION ASSEMBLY
        4. 3170-01 OVERHAUL OF MANUAL TRANSMISSION
    3. CLUTCH

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. TROUBLESHOOTING
        3. 3. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. SATIC
        3. 3. DUAL MASS FLYWHEEL (DMF)
      3. CONFIGURATION
        1. 3010-01 CLUTCH ASSEMBLY
        2. 3020-01 CLUTCH MASTER CYLINDER
        3. 3202-04 CLUTCH FLUID CHAMBER
        4. 3030-01 CLUTCH PEDAL
        5. 3030-01 CIRCUIT DIAGRAM OF INTERLOCK SWITCH
      4. REMOVAL AND INSTALLATION
        1. 3020-00 AIR BLEEDING
        2. 3010-00 INSPECTION AND MAINTENANCE
        3. 3010-01 CLUTCH ASSEMBLY
        4. 3061-14 CONCENTRIC SLAVE CYLINDER
        5. 3020-01 CLUTCH MASTER CYLINDER
        6. 3020-04 CLUTCH OIL CHAMBER
        7. 3030-01 CLUTCH PEDAL
    4. AXLE

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 4120-01 FRONT AXLE ASSEMBLY
        2. 4220-01 REAR AXLE ASSEMBLY
      3. REMOVAL AND INSTALLATION
        1. 4120-01 FRONT AXLE ASSEMBLY
        2. 4110-01 FRONT AXLE SHAFT ASSEMBLY
        3. 4220-01 REAR AXLE CARRIER
        4. 4220-01 REAR AXLE SHAFT
        5. 4220-01 REAR AXLE HOUSING
        6. 4220-01 RADIAL SEAL RING AND O-RING
    5. T/C

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. MAJOR CHANGES
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. LAYOUT
        3. 3. SYSTEM LAYOUT
        4. 4. IWE LOCKING HUB SYSTEM
        5. 5. POWER FLOW
      3. CONFIGURATION AND FUNCTION
        1. 3240-01 PART-TIME TRANSFER CASE
        2. 4115-31 IWE LOCKING HUB SYSTEM
        3. 8510-14 4WD SWITCH
        4. 3242-43 SHIFT MOTOR
        5. 3670-03 TCCU
        6. 3240-01 TROUBLESHOOTING
        7. 4115-00 VACUUM LOCKING HUB CHECK
        8. 3240-00 OIL LEVEL CHECK AND CHANGE
      4. REMOVAL AND INSTALLATION
        1. 3240-01 TRANSFER CASE
        2. 3242-43 SHIFT MOTOR
        3. 4115-31 LOCKING HUB ACTUATOR
        4. 4115-32 IWE HUB BEARING ASSEMBLY
        5. 4116-09 SOLENOID VALVE ASSEMBLY
        6. 3670-03 TRANSFER CASE CONTROL UNIT (TCCU)
        7. 8510-14 4WD SWITCH
    6. PROPELLER SHAFT

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL SERVICE TOOL
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
      3. CONFIGURATION
        1. 3310-01 FRONT PROPELLER SHAFT
        2. 3310-06 REAR PROPELLER SHAFT
      4. REMOVAL AND INSTALLATION
        1. 3310-01 TROUBLESHOOTING
        2. 3310-01 FRONT PROPELLER SHAFT
        3. 3310-06 REAR PROPELLER SHAFT
        4. 3310-01 REMOVAL AND INSTALLATION OF UNIVERSAL JOINT
    7. SUSPENSION SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. WHEEL ALIGNMENT
        3. 3. MAJOR CHANGES
        4. 4. DIMENSIONS OF FRONT SUSPENSION
        5. 5. DIMENSIONS OF REAR SUSPENSION
      2. CONFIGURATION AND FUNCTION
        1. 4411-01 FRONT SUSPENSION
        2. 4320-01 FRONT SUB FRAME
        3. 4510-01 REAR SUSPENSION
      3. REMOVAL AND INSTALLATION
        1. 4411-00 TROUBLESHOOTING
        2. 4410-20 UPPER ARM - FRONT SUSPENSION
        3. 4411-01 COIL SPRING/SHOCK ABSORBER FRONT SUSPENSION
        4. 4420-01 STABILIZER BAR - FRONT SUSPENSION
        5. 4410-01 LOWER ARM - FRONT SUSPENSION
        6. 4115-30 KNUCKLE (4WD) - FRONT SUSPENSION
        7. 4012-01 FRONT SUB FRAME
        8. 4511-01 SHOCK ABSORBER ASSEMBLY REAR SUSPENSION
        9. 4511-20 COIL SPRING - REAR SUSPENSION
        10. 4331-11 TRUST LINK - REAR SUSPENSION
        11. 4331-01 CAMBER LINK - REAR SUSPENSION
        12. 4331-07 TRACK ROD - REAR SUSPENSION
        13. 4331-06 TENSION LINK - REAR SUSPENSION
        14. 4510-01 STABILIZER BAR - REAR SUSPENSION
        15. 4510-10 SPRING LINK - REAR SUSPENSION
        16. 4221-01 WHEEL CARRIER - REAR SUSPENSION
    8. BRAKE SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL SERVICE TOOL
        3. 3. TROUBLESHOOTING
        4. 4. INSPECTION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. COMPONENTS
      3. CONFIGURATION AND FUNCTION
        1. 4850-01 MASTER CYLINDER AND BOOSTER
        2. 4850-00 AIR BLEEDING
      4. REMOVAL AND INSTALLATION
        1. 4850-03 BRAKE MASTER CYLINDER (WITH ESP)
        2. 4850-03 BRAKE FLUID RESEERVOIR
        3. 4850-02 BRAKE BOOSTER
        4. 4810-10 STOP LAMP SWITCH
        5. 4810-01 BRAKE PEDAL ASSEMBLY
        6. 4830-01 FRONT BRAKE CALIPER/DISC
        7. 4830-02 FRONT BRAKE PAD
        8. 4841-01 REAR BRAKE CALIPER/DISC
        9. 4841-02 REAR BRAKE PAD
        10. 4910-01 PARKING BRAKE PEDAL ASSEMBLY
        11. 4910-15 EQUALIZER ASSEMBLY
        12. 4221-20 PARKING BRAKE SHOE
    9. ESP

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. ESP (Electronic Stability Program)
        2. 2. LAYOUT
        3. 3. OPERATING PROCESS
        4. 4. SCHEMATIC DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 4891-01 HECU
        2. 4850-04 PRESSURE SENSOR
        3. 4890-05 SENSOR CLUSTER
        4. 8510-11 STEERING WHEEL ANGLE SENSOR (SWAS)
        5. 8510-29 ESP OFF SWITCH
        6. 4890-01 ACTIVE WHEEL SPEED SENSOR (4WD)
        7. 4891-01 HOW TO USE SCAN TOOL
        8. 4891-00 DIAGNOSTIC TROUBLE CODE
      4. REMOVAL AND INSTALLATION
        1. 4850-00 IR BLEEDING
        2. 4891-01 HECU
        3. 4890-05 SENSOR CLUSTER
        4. 8510-11 STEERING WHEEL ANGLE SENSOR
        5. 4890-01 FRONT ACTIVE WHEEL SPEED SENSOR
        6. 4890-02 REAR ACTIVE WHEEL SPEED SENSOR
    10. ABS

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM OVERVIEW
        2. 2. COMPONENTS AND LAYOUT
        3. 3. ABS SYSTEM OPERATION
        4. 4. HYDRAULIC CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 4891-01 DIAGNOSTIC TROUBLE CODE
        2. 4850-00 AIR BLEEDING
    11. POWER STEERING SYSTEM

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. TIGHTENING TORQUE
        3. 3. TROUBLESHOOTING
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM LAYOUT
      3. CONFIGURATION AND FUNCTION
        1. 4620-01 POWER STEERING GEAR BOX ASSEMBLY
        2. 4711-01 POWER STEERING PUMP
      4. REMOVAL ANC INSTALLATION
        1. 4620-01 POWER STEERING GEAR BOX
        2. 4711-01 POWER STEERING PUMP
        3. 4640-01 OIL PIPES AND HOSES
        4. 4610-09 STEERING COLUMN SHAFT AND LOWER SHAFT
    12. WHEEL TIRE

      1. GENERAL INFORMATION
        1. 1. SPECIFICATION
        2. 2. WHEEL DESIGNS
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. OVERVIEW
        2. 2. ABNORMAL TIRE SYMPTOM
        3. 3. WHEEL BALANCE
      3. CONFIGURATION AND FUNCTION
        1. 1. CONFIGURATION
        2. 2. EMERGENCY PUNCTURE REPAIR KIT (For EU Market)
      4. REMOVAL AND INSTALLATION
        1. 4170-00 TROUBLESHOOTING
        2. 4170-00 INSPECTION
        3. 4170-01 WHEEL AND TIRE
        4. 4710-09 SPARE TIRE
  6. BODY

    1. AIR CONDITIONING SYSTEM

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. SYSTEM LAYOUT AND COMPONENTS
        2. 2. SYSTEM BLOCK DIAGRAM
        3. 3. CIRCUIT DIAGRAM
      2. CONFIGURATION AND FUNCTIONS
        1. 6810-30 AIR CONDITIONER CONTROLLER (UNIT)
        2. 6821-01 AIR CONDITIONER AND HEATER PIPE LAYOUT
        3. 8510-63 SUNLOAD SENSOR
        4. 8510-66 ACTIVE INCAR/HUMIDITY SENSOR(AIH Sensor)
        5. 6810-01 AIR CONDITIONER MODULE SENSORS AND ACTUATORS
        6. 8510-64 AIR QUALITY SYSTEM (AQS)
      3. REMOVAL AND INSTALLATION
        1. 6810-30 SELF DIAGNOSIS FOR FATC
        2. 6810-01 AIR CONDITIONER MODULE ASSEMBLY
        3. 6810-01 SENSORS AND ACTUATORS
        4. 6810-30 AIR CONDITIONER CONTROLLER
        5. 6830-01 AIR DUCT ASSEMBLY
        6. 6820-12 RECEIVER DRIER
        7. 6820-11 MAIN CONDENSER
        8. 6820-01 COMPRESSOR ASSEMBLY
        9. 6820-13 SUB CONDENSER ASSEMBLY
        10. 8510-64 AQS SENSOR
    2. AIR BAG SYSTEM/SEAT BELT

      1. GENERAL INFORMATION
        1. 1. SPECIFICATIONS
        2. 2. OPERATION
      2. OVERVIEW AND OPERATING PROCESS
        1. 1. LAYOUT
        2. 2. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTIONS
        1. 8810-03 DRIVER¡®S AIR BAG MODULE
        2. 8810-04 PASSENGER¡®S AIR BAG MODULE
        3. 8810-01 AIR BAG UNIT (SDM)
      4. REMOVAL AND INSTALLATION
        1. 8810-03 DRIVER¡¯S AIR BAG MODULE
        2. 8810-08 CONTACT COIL
        3. 8810-04 PASSENGER¡¯S AIR BAG
        4. 8810-01 AIR BAG UNIT (SDM)
        5. 8810-01 DIAGNOSTIC TROUBLE CODE
        6. 7430-01 SEAT BELT
    3. SEAT

      1. OVERVIEW AND OPERATING PROCESS
        1. 1. LAYOUT AND COMPONENTS
        2. 2. COMPOSITIONS OF SEAT BELT
        3. 3. SEAT LAYOUT
      2. REMOVAL AND INSTALLATION
        1. 7410-01 SEAT MOUNTING POINT
        2. 7410-01 SEAT ELECTRICAL EQUIPMENT CHECK
        3. 7510-02 CENTER SEAT (JUMPING SEAT)
        4. 7540-01 SEAT RAIL
    4. SUNROOF

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. SUNROOF LAYOUT
        2. 2. COMPONENTS OF SUNROOF
        3. 3. COMPONENTS AND LOCATIONS
        4. 4. SUNROOF OPERATION
        5. 5. CIRCUIT DIAGRAM
      2. REMOVAL AND INSTALLATION
        1. 7340-01 SUNROOF ASSEMBLY
        2. 7340-04 REPLACEMENT OF SUNROOF GLASS
    5. BODY INTERIOR

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. BODY INTERIOR
      2. CONFIGURATION AND FUNCTIONS
        1. 7630-01 FRONT CUP HOLDER, CIGARETTE LIGHTER, POWER OUTLET
      3. REMOVAL AND INSTALLATION
        1. 7610-01 INSTRUMENT PANEL ASSEMBLY
        2. 7630-01 CENTER CONSOLE TRAY
        3. 7610-24 GLOVE BOX
        4. 7631-10 OVERHEAD CONSOLE
        5. 7610-20 CD CARRIER £¦ COIN BOX
        6. 7630-01 FRONT CUP HOLDER, CIGARETTE, POWER OUTLET
        7. 7730-10 REAR CUP HOLDER £¦ CIGARETTE LIGHTER
        8. 5510-04 SUN VISOR
        9. 7421-07 TEA TABLE
        10. 7420-60 POWER SEAT CONTROL SWITCH(DRIVER¡¯S SEAT)
        11. 7420-07 SEATBACK TABLE AND FOLDING LEVER
        12. 7770-07 INSIDE REARVIEW MIRROR
    6. BODY EXTERIOR

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. LAYOUT AND COMPONENTS
      2. CONFIGURATION AND FUNCTIONS
        1. 7870-01 FRONT BUMPER
        2. 7880-01 REAR BUMPER
        3. 7110-00 FRONT DOOR
        4. 6310-00 REAR DOOR
        5. 7120-00 POWER WINDOW
        6. 7110-01 DOOR LOCK/UNLOCK
        7. 7850-01 OUTSIDE REARVIEW MIRROR
        8. 6410-01 TAILGATE
        9. 6110-01 HOOD £¦ COWL ASSEMBLY
        10. 7010-01 KEY CYLINDER
        11. 7930-07 SIDE GARNISH
      3. REMOVAL AND INSTALLATION
        1. 7870-01 FRONT BUMPER
        2. 7880-01 RAER BUMPER
        3. 7115-01 FRONT DOOR
        4. 7115-02 FRONT DOOR TRIM
        5. 7115-03 FRONT DOOR TRIM MOLDING
        6. 7121-08 FRONT DOOR TRIM VINYL SEAL
        7. 7120-01 FRONT POWER WINDOW REGULATOR
        8. 7120-02 POWER WINDOW MOTOR (FRONT £¦ REAR)
        9. 7110-01 FRONT DOOR LATCH AND CRANK ASSEMBLY
        10. 7110-08 DOOR STRIKER (FRONT £¦ REAR)
        11. 7110-11 FRONT OUTSIDE DOOR HANDLE
        12. 8610-22 FRONT DOOR SPEAKER
        13. 7115-04 FRONT DOOR ARMREST GRIP
        14. 8510-02 OUTSIDE REARVIEW MIRROR FOLDING SWITCH
        15. 7115-08 FRONT DOOR COURTESY LAMP
        16. 8510-03 FRONT POWER WINDOW MAIN SWITCH
        17. 8510-46 FRONT DOOR CONTACT SWITCH
        18. 6313-01 REAR DOOR
        19. 7220-01 REAR WINDOW REGULATOR
        20. 7210-01 REAR DOOR LATCH £¦ CRANK ASSEMBLY
        21. 7210-10 REAR OUTSIDE DOOR HANDLE
        22. 7850-01 OUTSIDE REARVIEW MIRROR
        23. 6410-01 TAILGATE ASSEMBLY
        24. 7940-13 REAR SPOILER
        25. 8320-10 HIGH MOUNTED STOP LAMP
        26. 7321-20 TAILGATE TRIM
        27. 7830-01 RAER WINDOW WIPER £¦ WIPER MOTOR
        28. 7310-01 TAILGATE LATCH £¦ ACTUATOR
        29. 6110-01 HOOD
        30. 6110-11 HOOD LATCH £¦ CABLE
        31. 6110-30 COWL GRILLE £¦ INSULATOR
        32. 6110-04 HOOD INSULATION PAD
        33. 7010-01 KEY CYLINDER
        34. 7940-04 ROOF RACK
        35. 6110-14 FUEL FILLER DOOR CABLE
    7. BODY REPAIR

      1. GENERAL INFORMATION
        1. 1. MAJOR EXTERNAL DIMENSIONS
        2. 2. JACK POINTS
      2. CONFIGURATION AND FUNCTIONS
        1. 5110-01 WHITE BODY
        2. 5610-01 FLOOR PANEL
        3. 4012-01 FRONT SUB FRAME
        4. 5510-01 ROOF PANEL
        5. 5110-01 BODY GAP £¦ ALLOWANCE
        6. 4012-01 FRAME MOUNTING POINT
        7. 5110-01 BODY COMPONENTS
        8. 5810-01 FRAME BODY
        9. 5710-01 ENGINE COMPARTMENT
        10. 5610-01 FLOOR PANEL
        11. 6110-01 HOOD
        12. 5210-06 SIDE PANEL
        13. 5210-06 REAR PANEL AND MOLDING
        14. 6210-01 DOOR
        15. 6410-01 TAILGATE PANEL ASSEMBLY
        16. 5510-01 ROOF PANEL ASSEMBLY


Electrical Wiring Diagram

  1. GENERAL INFORMATION

    1. GENERAL INFORMATION

      1. 1. DIMENSIONS
      2. 2. SPECIFICATIONS
      3. 3. VEHICLE IDENTIFICATION
      4. 4. MAINTENANCE
      5. 5. RECOMMENDED FLUIDS AND LUBRICANTS
      6. 6. JACK POINTS
      7. 7. PIN ARRANGEMENT OF DIAGNOSTIC CONNECTOR
      8. 8. TIGHTENING TORQUE OF STANDARD BOLTS
    2. ELECTRIC DEVICE GENERAL INFORMATION

      1. 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
      2. 2. HOW TO CHECK TERMINAL NUMBER OF CONNECTOR
      3. 3. PART LOCATION ACCORDING TO PART NUMBER
  2. CONNECTOR/GROUND

    1. WIRING

      1. 8201-00 WIRING HARNESS, COMPONENTS LOCATION
    2. CONNECTOR

      1. 8201-02 W/H ENGINE ROOM
      2. 1413-02 W/H ENGINE MAIN (D20DTR)
      3. 8210-01 W/H MAIN
      4. 8210-03 W/H FLOOR (LH)
      5. 8210-06 W/H FLOOR (RH)
      6. 8210-06 W/H FRONT DOOR
      7. 8210-07 W/H REAR DOOR
      8. 6810-11 W/H FRONT A/CON
      9. 6811-07 W/H REAR A/CON
      10. 8210-09 W/H TAIL GATE
      11. 8210-08 W/H ROOF
      12. 7421-60 W/H SEAT
  3. POWER DISTRIBUTION

    1. FUSE/RELAY

      1. 8410-02 ENGINE ROOM FUSE / RELAY BOX
      2. 8410-04 I/P-FUSE BOX
    2. ELECTRICITY DIVIDE

      1. 8210-02 ENG ROOM FUSE/RELAY BOX CIRCUIT
      2. 8410-04 I/P-FUSE BOX
      3. 8410-05 ICM RELAY BOX CIRCUIT
  4. CIRCUIT

    1. ENGINE

      1. 1461-01 STARTING/CHARGING
      2. 1413-18 GLOW CONTROL UNIT(D20DTR)
      3. 1491-00 ECU (ENGINE CONTROL UNIT - D20DTR EU-V)
      4. 1491-01 ECU (ENGINE CONTROL UNIT - GSL G32D)
      5. 2231-01 FUEL HEATER (D20DTR)
      6. 8210-01 DIAGNOSIS CIRCUIT
    2. CHASSIS

      1. 3110-01 TCU (5SPEED - A/T)
      2. 3410-01 TCCU
      3. 4891-01 ABS/ESP
    3. ELECTRIC

      1. 7010-09 IMMOBILIZER (D20DTR)
      2. 8810-01 AIR-BAG
      3. 8010-01 CLUSTER
      4. 8610-04 MULTI METER
      5. 8610-11 RAIN SENSING WIPER
      6. 7421-60 DRIVER POWER SEAT
      7. 8510-52 ELECTRIC OUTSIDE MIRROR £¦ FOLDING
      8. 8610-17 DEFFOGER (FRT GLASS, RR GLASS, OUTSIDE MIRROR)
      9. 8510-20 FRT SEAT WARMER
      10. 8510-20 AUTO LIGHT CONTROL
      11. 8710-03 STICS
      12. 8510-03 POWER WINDOW
      13. 8710-03 CENTRAL DOOR LOCK
      14. 8510-12 RR WIPER, WASHER
      15. 8610-09 HORN
      16. 7630-02 CIGAR LIGHTER, POWER OUTLET
      17. 7340-03 SUN ROOF
      18. 8310-01 HEAD LAMP/DRL (DAY TIME RUNNING LIGHT) UNIT
      19. 8510-00 HEAD LAMP LEVELING DEVICE
      20. 8320-01 TAIL LAMP
      21. 8510-26 TURN SIGNAL, HAZARD LAMP
      22. 8510-24 FOG LAMP
      23. 4810-10 STOP, BACK UP LAMP
      24. 8610-01 INTERIOR LAMP
      25. 7770-07 AUTO DIMMING ROOM MIRROR
      26. 8910-01 AUDIO
      27. 8730-01 PARKING AID SYSTEM
      28. 6810-21 PTC HEATER (POSITIVE TEMPERATURE COEFFICIENT)
      29. 6810-30 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT
      30. 6810-30 AIR-CON (MANUAL)