Rodius A130 2007.07

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Service Manual

  1. ENGINE G32D(EU4)

    1. ENGINE INFORMATION

      1. GENERAL
        1. 1. COMPONENT LOCATOR
        2. 2. DESCRIPTION AND OPERATION
    2. ENGINE ASSEMBLY

      1. GENERAL
        1. 1. SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
        4. 4. FASTENER TIGHTENING SPECIFICATIONS (CONT”ĒD)
      2. CONFIGURATION AND FUNCTION
        1. 1113-01 CRANKCASE VENTILATION SYSTEM
        2. 1311-31 CAMSHAFT ADJUSTER
        3. 1124-01CYLINDER BORE
        4. 1130-11 CRANKSHAFT BEARING
      3. REMOVAL AND INSTALLATION
        1. 1113-01 DIAGNOSTIC INFORMATION AND PROCEDURE
        2. 1113-01 GENERAL DIAGNOSIS
        3. 1113-01 ENGINE ASSEMBLY
        4. 1350-01 POLY V-BELT
        5. 1332-18 TENSIONING DEVICE
        6. 1452-01 ALTERNATOR
        7. 4711-01 POWER STEERING PUMP AND A/C BRACKET
        8. 1990-01 ENGINE MOUNT
        9. 1221-01 CYLINDER HEAD COVER
        10. 1221-02 CYLINDER HEAD FRONT COVER
        11. 1211-02 CYLINDER HEAD
        12. 1532-24 OIL PAN
        13. 1332-01 TIMING GEAR CASE COVER
        14. 1124-17 CRANKSHAFT SEALING REAR COVER
        15. 1130-07 BELT PULLEYAND VIBRATION DAMPER
        16. 1131-02 CRANKSHAFT FRONT RADIAL SEAL
        17. 1124-16 CRANKSHAFT REAR RADIAL SEAL
        18. 1130-01 CRANKSHAFT
        19. 1130-11 ARRANGEMENT OF THE THRUST BEARING AND THE MAIN BEARING
        20. 1130-13 CONNECTING ROD
        21. 1130-20 PISTON
        22. 1130-21 REPLACEMENT OF PISTON RING
        23. 1130-09 FLYWHEEL/ DRIVEN PLATE
        24. 1311-31 CAMSHAFT ADJUSTER
        25. 1311-21 CAMSHAFT SPROCKET BOLT
        26. 1221-21 CAMSHAFT
        27. 1221-21 ADJUSTMENT OF CAMSHAFT TIMING POSITION
        28. 1211-32 VALVE SPRING
        29. 1211-30 REPLACEMENT OF VALVE STEM SEAL
        30. 1211-01 MEASUREMENT OF CYLINDER HEAD MATING SURFACE
        31. 1532-19 CHAIN TENSIONER
        32. 1311-01 REPLACEMENT OF TIMING CHAIN
        33. 1311-04 TENSIONING RAIL
        34. 1311-09 CYLINDER HEAD GUIDE RAIL
        35. 1130-05 REPLACEMENT OF CRANKCASE GUIDE RAIL
        36. 1130-04 CRANKSHAFT SPROCKET
    3. ENGINE FUEL SYSTEM

      1. OVERVEIW AND OPERATION PROCESS
        1. 1. FUEL SYSTEM SPECIFICATION
      2. CONFIGURATION AND FUNCTION
        1. 2211-02 FUEL PUMP
        2. 1623-04 PURGE CONTROL VALVE
        3. 2211-02 FUEL LEVEL SENSOR
        4. 2242-12 EL INJECTOR
      3. REMOVAL AND INSTALLATION
        1. 2211-02 DISCHARGING THE PRESSURE INFUEL SYSTEM
        2. 2211-02 FUEL PUMP
        3. 2211-05 FUEL FILTER
        4. 2211-01 FUEL TANK
        5. 2242-08 FUEL PRESSURE REGULATOR
        6. 1623-04 PURGE CONTROL VALVE
        7. 1641-04 CANISTER
        8. 2242-12 FUEL RAIL AND INJECTORS
    4. ENGINE INTAKE SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 2312-01 AIR CLEANER AND INTAKE AIR DUCT
        2. 1713-08 RESONANCE FLAP
        3. 2321-01 HFM (HOT FILM AIR MASS) SENSOR
        4. 2321-04 THROTTLE VALVE ACTUATOR
      2. REMOVAL AND INSTALLATION
        1. 2312-02 REPLACEMENT OF AIR CLEANER ELEMENT
        2. 1713-08 RESONANCE FLAP
        3. 2321-01 HOT FILM AIR MASS (HFM) SENSOR
        4. 1713-03 INTAKE MANIFOLD
        5. 2321-04 THROTTLE BODY
    5. ENGINE EXHAUST SYSTEM

      1. GENERAL
        1. 1. OVERVIEW OF EXHAUST SYSTEM
        2. 2. OVERVIEW OF MUFFLER
        3. 3. OVERVIEW OF CATALYTIC CONVERTER
        4. 4. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 2420-01 CATALYTIC CONVERTER
        2. 1723-06 OXYGEN SENSOR
      3. REMOVAL AND INSTALLATION
        1. 1723-06 OXYGEN SENSOR
        2. 2420-01 EXHAUST LINE
    6. LUBRICATION SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. OIL CIRCULATION
      2. REMOVAL AND INSTALLATION
        1. 9210-01 REPLACEMENT OF ENGINE OIL AND OIL FILTER ELEMENT
        2. 3644-06 OIL FILTER
        3. 1531-01 OIL PUMP
        4. 1531-07 OIL PRESSURE RELIEF VALVE
        5. 1542-04 OIL NON-RETURN VALVE
        6. 1532-35 OIL DIPSTICK GUIDE TUBE
        7. 1532-10 REPLACEMENT OF OIL LEAK PLUG
    7. COOLING SYSTEM

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. SPECIAL TOOLS AND EQUIPMENT
        3. 3. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. GENERAL DESCRIPTION
        2. 2. COMPONENT LOCATOR
      3. CONFIGURATION AND FUNCTIONS
        1. 2110-01 RADIATOR
        2. 2130-03 COOLANT RESERVOIR
        3. 1522-10 THERMOSTAT
        4. 1522-01 WATER PUMP
        5. 2110-05 ELECTRIC COOLING FAN
      4. REMOVAL AND INSTALLATION
        1. 2110-01 COOLING SYSTEM DIAGNOSIS
        2. 2110-01 SYSTEM LEAKAGE TEST
        3. 2110-01 COOLANT DRAIN AND FILL UP
        4. 2110-01 RADIATOR
        5. 1522-20 COOLANT CONNECTION FITTING CONNECTION FITTING
        6. 1542-20 OIL COOLER PIPE LINE
        7. 1522-10 THERMOSTAT
        8. 1522-01 WATER PUMP
        9. 1332-08 COOLING FAN AND VISCOUS CLUTCH
        10. 2110-07 COOLING FAN SHROUD
        11. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        12. 1124-01 CORE PLUGS IN CRANKCASE
    8. ENGINE ELECTRIC DEVICES

      1. GENERAL
        1. 1. GENERAL SPECIFICATIONS
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. CHARGING SYSTEM OPERATION
        2. 2. STARTING SYSTEM OPERATION
        3. 3. IGNITION SYSTEM OPERATION
        4. 4. STARTING AND CHARGING SYSTEM (GASOLINE ENGINE) CIRCUIT
      3. CONFIGURATION AND FUNCTIONS
        1. 1452-01 ALTERNATOR
        2. 1462-01 STARTER
        3. 7010-05 IMMOBILIZER
        4. 2610-01 BATTERY
        5. 1440-01 IGNITION COIL
      4. REMOVAL AND INSTALLATION
        1. 1440-01 DIAGNOSTIC OF IGNITION SYSTEM
        2. 1452-01 ALTERNATOR (GASOLINE ENGINE)
        3. 1462-01 STARTER
        4. 2610-01 BATTERY
        5. 1440-01 SPARK PLUG AND IGNITION COIL
    9. ENGINE CONTROL SYSTEM

      1. GENERAL
        1. 1. ENGINE DATA DISPLAY TABLE
        2. 2. FASTENER TIGHTENING SPECIFICATIONS
      2. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1522-16 ENGINE COOLANT TEMPERATURE SENSOR
        3. 1311-31 CAMSHAFT ACTUATOR
        4. 2010-23 ACCELERATOR PEDAL MODULE
        5. 1713-22 KNOCK SENSOR
        6. 1430-01 CRANKSHAFT POSITION SENSOR
        7. 1311-25 CAMSHAFT POSITION SENSOR
        8. 0000-00 CRUISE CONTROL SWITCH
      3. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE CONTROL MODULE
        2. 1713-22 KNOCK SENSOR
        3. 2010-23 PEDAL POSITION SENSOR
        4. 1430-01 CRANKSHAFT POSITION SENSOR
        5. 1311-25 CAMSHAFT POSITION SENSOR
        6. 1491-01 STRATEGY-BASED DIAGNOSTICS
        7. 1491-01 SYSTEM DIAGNOSIS
    10. SPECIAL SERVICE TOOLS

      1. GENERAL
        1. 1. ENGINE ASSEMBLY
        2. 2. ENGINE INTAKE SYSTEM
        3. 3. ENGINE LUBRICATION SYSTEM
        4. 4. ENGINE COOLING SYSTEM
  2. ENGINE D27DT(EU4)

    1. ENGINE GENERAL

      1. GENERAL
        1. 1. STRUCTURE AND COMPARISON
        2. 2. ENGINE SPECIFICATIONS AND PERFORMANCE CURVE
        3. 3. TIGHTENING TORQUE
        4. 4. MAJOR CHANGES IN D27DTP(POWER UP ENGINE(COMPARED TO D27DT)
      2. OERVIEW AND OPERATION PROCESS
        1. 1. ENGINE COMPARTMENT
        2. 2. SYSTEM IN ENGINE COMPARTMENT
    2. ENGINE FUEL SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. MAJOR CHANGES IN FUEL SYSTEM OF D27DT (POWER UP) ENGINE
        2. 2. COMPONENTS OF FUEL SYSTEM
      2. COMFIGURATION AND FUNCTIONS
        1. 1881-09 INJECTOR
        2. 1881-23 COMMON RAIL & FUEL SUPPLY PIPE
      3. REMOVAL AND INSTALLATION
        1. 1881-09 INJECTOR CODING (C2I/C3I)
        2. 1881-09 INJECTOR
        3. 1881-23 COMMON RAIL & FUEL SUPPLY PIPE
    3. ENGINE INTAKE SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. INTAKE SYSTEM LAYOUT
      2. CONFIGURATION AND FUNCTIONS
        1. 2321-01 HFM (Hot Film air Mass) SENSOR (version 6.0)
        2. 1715-65 THROTTLE BODY
        3. 1431-09 BOOST PRESSURE SENSOR
      3. REMOVAL AND INSTALLATION
        1. 2321-01 HFM SENSOR
        2. 1715-65 THROTTLE BODY
        3. 1431-09 BOOST PRESSURE SENSOR
    4. ENGINE EXHAUST SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS
      2. CONFIGURATION AND FUNCTIONS
        1. 1792-01 E - EGR VALVE ( ELECTRIC - EXHAUST GAS RECIRCULATION VALVE
        2. 1792-04 EGR COOLER
        3. 1913-01 VGT TURBOCHARGER
        4. 2433-07 VACUUM MODUATOR FOR CONTROLLING VGTTURBCHARGER ACTUATOR
      3. REMOVAL AND INSTALLATION
        1. 1792-01 E - EGR VALVE ASSEMBLY
        2. 1916-01 VGT TURBOCHARGER
        3. 2433-07 VACUUM MODULATOR
    5. CDEF(Catalytic Disel Particulate Filter)

      1. GENERAL
        1. 1. SPECIFICATIONS FOR ENGINE WITH CDPF
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS
        3. 3. MAJOR CHANGES
        4. 4. OPERATION PROCESS
      3. CONFIGURATION AND FUNCTIONS
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR
        4. 1715-65 THROTTLE BODY
      4. REMOVAL AND INSTALLATION
        1. 1725-12 FRONT EXHAUST GAS TEMPERATURE SENSOR
        2. 2412-42 REAR EXHAUST GAS TEMPERATURE SENSOR
        3. 2412-20 DIFFERENTIAL PRESSURE SENSOR
        4. 1715-65 THROTTLE BODY
    6. ENGINE LUBRICATION SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1222-08 PCV OIL SEPARATOR
        2. 1533-08 IOP(Integrated Oil Pan)
      2. REMOVAL AND INSTALLATION
        1. 1222-08 CHECK OF PCV OIL SEPARATOR
        2. 1222-08 OIL SEPARATOR
        3. 1533-08 IOP(Integrated Oil Pan)
    7. ENGINE COOLING SYSTEM

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPARISON IN COOLING SYSTEM FOR EACH ENGINE
      2. CONFIGURATION AND FUNCTIONS
        1. 1520-01 WATER PUMP
        2. 2112-14 A/C REFRIGERANT PRESSURE SENSOR(D27DTP) AND TRIPLE PRESSURE SWHTCH(D27DT)
        3. 2112-14 PWM(Pulse Width Modulation) ELECTRIC FAN
      3. REMOVAL AND INSTALLATION
        1. 2112-14 A/C REFRIGERANT PRESSURE SENSOR(RECEIVER DRIER)
        2. 2112-14 COOLING SYSTEM
    8. ENGINE ELECTRIC SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 2820-11 AQGS UNIT
        2. 1412-01 GLOW PLUG
      2. REMOVAL AND INSTALLATION
        1. 2820-11 AQGS UNIT
        2. 1412-01 GLOW PLUG
    9. ENGINE CONTROL SYSTEM

      1. CONFIGURATION AND FUNCTIONS
        1. 1491-01 ENGINE ECU
        2. 1990-01 SWITCHABLE ENGINE MOUNT (ELECTRONIC CONTROL TYPE)
      2. REMOVAL AND INSTALLATION
        1. 1491-01 ENGINE ECU
        2. 1990-01 SWITCHABLE ENGINE MOUNT
  3. ELECTRIC

    1. ELECTRIC GENERAL

      1. GENERAL
        1. 1. LOCATIONS OF UNITS AND SENSORS IN PASSENGER COMPARTMENT
        2. 2. SWITCHES, UNITS AND SENSORS IN ENGINE COMPARTMENT (EXCEPT ENGINE RELATED SENSORS AND UNITS)
        3. 3. SWITCHES IN PASSENGER COMPARTMENT
        4. 4. SYSTEM LAYOUT (BASED ON DVD SYSTEM EQUIPPED VEHICLE)
        5. 5. WIRING HARNESS ARRANGEMENT
        6. 6. COMPONENTS LOCATOR
    2. STICS

      1. GENERAL
        1. 1. SPECIFICATIONS OF RK - STICS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS LOCATOR
        2. 2. DESCRIPTIONS
        3. 3. FUNCTIONS OF RK STICS
      3. CONFIGURATION AND FUNCTIONS
        1. 8710-01 TRANSMITTER CODING
        2. 8710-01 STICS CONNECTOR ARRANGEMENT
      4. REMOVAL AND INSTALLATION
        1. 8710-01 DIAGNOSIS TROUBLE CODE AND HELP TIPS
        2. 8710-01 STICS
    3. CLUSTER

      1. OVERVIEW ANDERATION PROCESS
        1. 1. APPEARANCE OF METER CLUSTER AND INDICATOR DISPLAY
        2. 2. DESCRIPTIONS OF INDICATOR DISPLAY
        3. 3. WARNING & INDICATOR PANEL
        4. 4. FUNCTION DESCRIPTION AND INSPECTION OF METER CLUSTER
        5. 5. CIRCUIT DIAGRAM OF INDICATOR DISPLAY
      2. CONFIGURATION AND FUNCTIONS
        1. 8010-01 CLUSTER AND INDICATOR DISPLAY CONNECTORS ARRANGEMENT
        2. 8010-01 METER CLUSTER
        3. 8010-10 INDICATOR DISPLAY
    4. LAMP

      1. GENERAL
        1. 1. COMPONENTS OF EXTERIOR LAMPS
        2. 2. COMPONENTS OF INTERIOR LAMPS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. LOCATIONS OF EXTERIOR LAMPS
        2. 2. LOCATIONS OF INTERIOR LAMPS
        3. 3. EXTERIOR LAMP OPERATION
        4. 4. INTERIOR LAMP OPERATION
      3. REMOVAL AND INSTALLATION
        1. 8310-01 HEADLAMP
        2. 8310-01 REPLACEMENT OF HEADLAMP BULB
        3. 8310-07 FOG LAMP
        4. 8310-10 SIDE REPEATER
        5. 8320-10 HIGH MOUNTED STOP LAMP
        6. 8320-12 LICENSE PLATE LAMP
        7. 8320-07 TAIL LAMP(BACK-UP LAMP/REAR FOG LAMP)
        8. 8320-01 TAIL LAMP
        9. 7115-08 DOOR COURTESY LAMP
        10. 8610-07 GLOVE BOX LAMP
        11. 8610-08 LUGGAGE ROOM LAMP
        12. 8610-08 SIDE ROOM LAMP
        13. 8610-01 FRONT ROOM LAMP(OVERHEAD CONSOLE LAMP)
    5. RAIN SENSOR

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF RAIN SENSOR
        2. 2. RAIN SENSOR OPERATION
        3. 3. OPERATION MODE OF RAIN SENSING WIPER SYSTEM
        4. 4. FUNCTIONS OF RAIN SENSOR
        5. 5. DIAGNOSIS PROCEDURES
        6. 6. RAIN SENSOR RELATED CIRCUIT
      2. REMOVAL AND INSTALLATION
        1. 8610-11 TROUBLE SHOOTING
        2. 8610-11 RAIN SENSOR
    6. WIPER/WASHER SYSTEM

      1. GENERAL
        1. 1. SPECIFICATIONS OF WIPER
      2. OVERVEIW AND OPERATION PROCESS
        1. 1. SYSTEM LAYOUT OF WIPER AND WASHER
        2. 2. COMPONENTS LOCATOR OF FRONT WIPER ASSEMBLY
        3. 3. COMPONETS LOCATOR OF REAR WIPER ASSEMBLY
        4. 4. CIRCUIT DIAGRAM OF WIPER & WASHER
      3. REMOVAL AND INSTALLATION
        1. 7810-01 FRONT WIPER
        2. 7830-01 REAR WIPER
  4. CHASSIS

    1. TRANSFER CASE

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. PART TIME TRANSFER CASE OVERVIEW
        2. 2. OPERATION
        3. 3. SYSTEM LAYOUT
        4. 4. SECTIONAL DIAGRAM
        5. 5. EXPLODED VIEW
        6. 6. POWER FLOW
        7. 7. TRANSFER CASE BLOCK DIAGRAM
        8. 8. SYSTEM OPERATION
      3. CONFIGURATION AND FUNCTIONS
        1. 3410-01 TCCU
        2. 3250-43 SHIFT MOTOR
        3. 3020-01 CLUTCH COIL
      4. REMOVAL AND INSTALLATION
        1. 3240-01 TRANSFER CASE
        2. 3410-01 TCCU
        3. 3250-43 SHIFT MOTOR
    2. MANUAL TRANSMISSION

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. MANUAL TRANSMISSION OVERVIEW
        2. 2. CIRCUIT DIAGRAM (BACKUP LAMP)
      3. CONFIGURATION AND FUNCTIONS
        1. 3170-01 MANUAL TRANSMISSION SYSTEM COMPONENTS
        2. 3170-01 MANUAL TRANSMISSION SHIFTING MECHANISM
      4. REMOVAL AND INSTALLATION
        1. 3170-01 DIAGNOSTIC INFORMATION PROCEDURES
        2. 3170-01 OIL CHECK/HANGE
        3. 3170-01 TRANSMISSION ASSEMBLY
        4. 3710-01 TRANSMISSION OVERHAUL
        5. 3170-01 TRANSMISSION ADAPTER AND BACKUP SWITCH
        6. 3170-01 SHIM ADJUSTMENT
    3. CLUTCH

      1. GENERAL
        1. 1. CLUTCH SPECIFICATIONS
        2. 2. TIGHTENING TORQUE
      2. OVERVEIW AND OPERATION PROCESS
        1. 1. OVERVIEW
        2. 2. COMPONENTS
      3. CONFIGURATION AND FUNCTION
        1. 3010-01 CLUTCH ASSEMBLY
        2. 3020-01 CLUTCH FLUID RESERVOIR TANK
        3. 3020-04 CLUTCH RELEASE CHAMBER
        4. 3030-01 CLUTCH PEDAL
      4. REMOVAL AND INSTALLATION
        1. 3020-01 CLUTCH AIR BLEEDING
        2. 3010-01 TROUBLE DIAGNOSIS
        3. 3010-01 CLUTCH ASSEMBLY
        4. 3171-14 CONCENTRIC SLAVE CYLINDE
        5. 3020-01 CLUTCH MASTER CYLINDER
        6. 3020-00 REMOVAL AND INSTALLATION CLUTCH FLUID PIPE
        7. 3030-01 CLUTCH PEDAL
        8. 3010-01 INSPECTION OF RELATED CLUTCH
    4. AXLE SYSTEM

      1. GENERAL
        1. 1. FRONT AXLE SPECIFICATION
        2. 2. REAR AXLE SPECIFICATION
      2. CONFIGURATION AND FUNCTIONS
        1. 4120-01 FRONT AXLE ASSEMBLY
        2. 4220-01 REAR AXLE ASSEMBLY
      3. REMOVAL AND INSTALLATION
        1. 4120-01 AXLE SHAFT(DRIVER SHAFT)
        2. 4120-01 AXLE HOUSING OIL SEAL
        3. 4120-01 AXLE HOUSING ASSEMBLY
        4. 4120-01 REAR AXLE ASSEMBLY
        5. 4220-01 REAR AXLE SHAFT
        6. 4220-01 REAR AXLE HOUSING
        7. 4220-01 REPLACEMENT OF RADIAL SEALING AND O-RING
        8. 4220-01 REPLACEMENT OF RADIAL SEALING AND O-RING ON PROPELLER SHAFT FLANGE
    5. TORQUE ON DEMAND

      1. GENERAL
        1. 1. SPECIFICATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. TOD SYSTEM LAYOUT
        2. 2. GENERAL DESCRIPTION
        3. 3. OPERATION
        4. 4. CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 3240-01 TOD ASSEMBLY
        2. 3410-01 TCCU(TRANSFERCASE CONTROL UNIT)
        3. 4116-01 SPEED SENSOR AND CLUTCH COIL
        4. 3252-43 SHIFT MOTOR CONNECTOR
      4. REMOVAL AND INSTALLATION
        1. 3410-01 TROUBLE DIAGNOSIS
        2. 3410-01 TCCU
        3. 3253-43 SHIFT MOTOR
        4. 4116-01 SPEED SENSOR
        5. 3240-01 TOD ASSEMBLY
        6. 3240-01 TOD DISASSEMBLY PROCEDURE
        7. 3240-01 TOD ASSEMBLY PROCEDURE
    6. PROPELLER SHAFT

      1. GENERAL
        1. 1. PROPELLER SHAFT GENERAL INFORMATION
        2. 2. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS AND LOCATION
      3. REMOVAL AND INSTALLATION
        1. 3310-01 TROUBLE DIAGNOSIS
        2. 3310-01 REMOVAL OF FRONT PROPELLER SHAFT(4WD)
        3. 3310-08 REMOVAL OF REAR PROPELLER SHAFT
        4. 3310-01 INSTALLATION OF FRONT PROPELLER SHAFT AND REAR PROPELLER SHAFT(4WD)
        5. 3310-01 UNIVERSAL JOINT
    7. SUSPENSION SYSTEM

      1. GENERAL
        1. 1. FRONT SUSPENSION SPECIFICATION
        2. 2. REAR SUSPENSION SPECIFICATION
        3. 3. STRUCTURE OF SHOCK ABSORBER AND COIL SPRING
      2. CONFIGURATION AND FUNCTION
        1. 4111-01 FRONT SUSPENSION
        2. 4320-01 FRONT SUB FRAME
        3. 4510-01 REAR SUSPENSION
      3. REMOVAL AND INSTALLATION
        1. 4410-10 TROUBLE DIAGNOSIS
        2. 4410-20 FRONT SUSPENSION-UPPER ARM ASSEMBLY
        3. 4411-01 COIL FRONT SUSPENSION-SPRING & SHOCK ABSORBER ASSEMBLE
        4. 4420-01 FRONT SUSPENSION-STABILIZER BAR ASSEMBLY
        5. 4410-01 FRONT SUSPENSION-LOWER ARM ASSEMBLY
        6. 4115-01 FRONT SUSPENSION-KNUCKLE ASSEMBLY
        7. 4320-01 FRONT SUB FRAME
        8. 4521-03 REAR SUSPENSION - SHOCK ABSORBER ASSEMBLY
        9. 4521-01 REAR SUSPENSION-COIL SPRING
        10. 4331-11 REAR SUSPENSION-THRUST LINK
        11. 4331-06 REAR SUSPENSION-TENSION LINK
        12. 4331-07 REAR SUSPENSION- TRACK ROD
        13. 4331-01 REAR SUSPENSION-CAMBER LINK
        14. 4520-25 REAR SUSPENSION-STABILIZER BAR/STABILIZER LINK
        15. 4510-10 REAR SUSPENSION-SPRING LINK
        16. 4221-01 REAR SUSPENSION-WHEEL CARRIER ASSEMBLY
    8. BRAKS SYSTEM

      1. GENERAL
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF BRAKE SYSTEM
        2. 2. BRAKE SYSTEM OPERATION PROCESS
      3. CONFIGURATION AND FUNCTION
        1. 4830-01 FRONT BRAKE
        2. 4841-01 REAR BRAKE
        3. 4221-01 PARKING BRAKE
      4. REMOVAL AND INSTALLATION
        1. 4830-01 TROUBLE DIAGNOSIS
        2. 4830-01 AIR BLEEDING(WITH ABS)
        3. 4830-01 BRAKE PEDAL CHECK
        4. 4850-03 AFTER REPLACING MASTER CYLINDER
        5. 4850-03 AFTER REPLACING HYDRAULIC UNIT
        6. 4850-03 INSPECTIONS OF BRAKE COMPONENTS
        7. 4910-01 ADJUSTMENT OF PARKING BRAKE
        8. 4850-03 VACUUM HOSE BRAKE BOOSTER
        9. 4850-03 BRAKE FLUID RESERVOIR TANK
        10. 4850-03 MASTER CYLINDER( ESP EQUIPPED VEHICLE)
        11. 4850-03 BRAKE BOOSTER
        12. 4810-10 STOP LAMP SWITCH
        13. 3039-03 BRAKE PEDAL
        14. 4830-01 CALIPER / BRAKE DISK
        15. 4830-01 FRONT BRAKE PAD
        16. 4841-01 REAR CALIPER / BRAKE DISK
        17. 4841-02 BRAKE PAD
        18. 4910-01 PARKING BRAKE PEDAL ASSEMBLY
        19. 4221-20 PARKING BRAKE SHOE
    9. ESP SYSTEM

      1. GENERAL
        1. 1. SPECCIFICATIONS OF ESP SYSTEM
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS AND LOCATIONS
        2. 2. INPUT AND OUTPUT DIAGRAM
        3. 3. ESP SYSTEM DESCRIPTION
        4. 4. ELECTRICAL CIRCUIT DIAGRAM
      3. CONFIGURATION AND FUNCTION
        1. 4892-01 HECU(HYDRAULIC AND ELECTRONIC CONTROL UNIT
        2. 4890-01 WHEEL SPEED SENSOR
        3. 8510-21 SWAS(STEERING WHEEL ANGLE SENSOR)
        4. 4890-05 SENSOR CLUSTER
        5. 4850-01 PRESSURE SENSOR
        6. 8510-56 ESP OFF SWITCH
      4. REMOVAL AND INSTALLATION
        1. 4892-01 ABS/ESP TROUBLE DIAGNOSIS
        2. 4892-01 AIR BLEEDING
        3. 4892-01 HECU ASSEMBLY
        4. 8510-21 STEERING WHEEL SENSOR
        5. 4890-05 SENSOR CLUSTER
    10. ABS SYSTEM

      1. GENERAL
        1. 1. SPECIAL TOOLS AND EQUIPMENT
        2. 2. GENERAL INFORMATION
        3. 3. ON-VEHICLE SERVICE
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS AND LOCATION
        2. 2. INPUT AND OUTPUT DIAGRAM
        3. 3. ABS SYSTEM DESCRIPTION
      3. CONFIGURATION AND FUNCTION
        1. 4892-01 ACTIVE WHEEL SPEED SENSOR
      4. REMOVAL AND INSTALLATION
        1. 4892-01 HECU ASSEMBLY
        2. 4890-01 FRONT WHEEL SPEED SENSOR
        3. 4890-01 REAR WHEEL SPEED SENSOR
        4. 4892-01 FRONT TOOTH WHEEL
    11. POWER STEERING SYSTEM

      1. GENERAL
        1. 1. SPECIFICATION
        2. 2. TIGHTENING TORQUE
        3. 3. SPECIAL TOOLS AND EQUIPMENT
        4. 4. OVERVIEW
        5. 5. COMPONENTS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF POWER STEERING ASSEMBLY
        2. 2. POWER STEERING GEAR BOX ASSEMBLY
        3. 3. POWER STEERING PUMP
        4. 4. OIL RESERVOIR
      3. REMOVAL AND INSTALLATION
        1. 4610-00 TROUBLE DIAGNOSIS
        2. 0000-00 GENERAL INSPECTIONS OF POWER STEERING
        3. 4610-00 AIR BLEEDING OF POWER STEERING
        4. 4610-06 COLUMN SHAFT AND LOWER SHAFT
        5. 4620-02 STEERING GEAR BOX
        6. 4620-02 DISASSEMBLY AND REASSEMBLY OF STEERING GEAR BOX
        7. 4711-11 STEERING GEAR PUMP
        8. 4711-01 OIL PIPE
    12. WHEEL & TIRE

      1. GENERAL
        1. 1. SPECIFICATION
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. OVERVIEW OF WHEEL & TIRE
        2. 2. TIREӮS ABNORMAL PHENOMENA
        3. 3. WHEEL ALIGNMENT
      3. REMOVAL AND INSTALLATION
        1. 4170-09 TROUBLE DIAGNOSIS
        2. 4710-09 INSPECTIONS OF WHEEL £¦ TIRE
        3. 4710-09 TIRE
        4. 4710-09 SPARE TIRE
        5. 4710-09 MAINTENANCE AND REPLACEMENT
  5. BODY

    1. AIR CONDITIONING SYSTEM

      1. GENERAL
        1. 1. FFH SPECIFICATION
        2. 2. SYSTEM LAYOUT AND COMPONENTS
        3. 3. FFF GENERAL INFORMATION
        4. 4. COMPONENTS AND LOCATIONS
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. VENTILATION SYSTEM COMPONENTS
        2. 2. AIR CONDITIONER MODULE WIRING AND LAYOUT
        3. 3. AIR CONDITIONER AND HEATER PIPE LAYOUT
        4. 4. SENSORS AND ACTUATORS
        5. 5. AIR QUALITY SYSTEM (AQS)
        6. 6. AIR CONDITIONER MODULE SENSORS AND ACTUATORS
      3. CONFIGURATION AND FUNCTIONS
        1. 6810-20 AIR CONDITIONER CONTROLLER (UNIT)
        2. 6910-01 F.F.H COMPONENTS AND FUNCTIONS
        3. 6810-15 POSITIVE TEMPERATURE COEFFICIENT SYSTEM
      4. REMOVAL AND INSTALLATION
        1. 6910-01 F.F.H TROBULE DIAGNOSIS
        2. 6910-01 F.F.H ASSEMBLY
        3. 8510-64 AQS SENSOR
        4. 6820-24 SENSORS AND ACTUATORS
        5. 6810-20 AIR CONDITIONER CONTROLLER (UNIT)
        6. 6810-01 REMOVAL AND INSALLATION OF AIR DUCT ASSEMBLY
        7. 6810-01 AIR CONDITIONER MODULE ASSEMBLY
        8. 6820-16 RECEIVER DRYER AND CONDENSE
        9. 6820-02 COMPRESSOR ASSEMBLY
        10. 6820-01 SUB CONDENSER ASSEMBLY
        11. 6910-03 FUEL PUMP
        12. 6910-03 AMBIENT TEMPERATURE SWITCH
        13. 6910-03 F.F.H ASSEMBLY
        14. 8610-21 PTC
    2. AIR BAG SYSTEM

      1. GENERAL
        1. 1. AIRBAG OVERVIEW
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF DRIVER'S AIRBAG MODULE
        2. 2. COMPONENTS OF PASSENGER'S AIRBAG MODULE
        3. 3. AIRBAG FUNCTION DESCRIPTION
        4. 4. INFLATION OF AIRBAG
      3. CONFIGURATION AND FUNCTIONS
        1. 8810-01 AIRBAG UNIT(SDM)
      4. REMOVAL AND INSTALLATION
        1. 8810-01 TROUBLE DIAGNOSIS
        2. 0000-00 AIRBAG MODULE(DRIVER'S AIRBAG)
        3. 8810-12 CONTACT COIL
        4. 8810-06 PASSENGER AIR BAG
        5. 8810-01 AIR BAG UNIT (SDM)
    3. SEAT

      1. GENERAL
        1. 1. SEAT OVERVIEW
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. COMPONENTS OF SEAT
        2. 2. COMPONENTS OF SEAT BELT
        3. 3. SEAT LAYOUT
        4. 4. OPERATION OF FRONT SEAT(DRIVER'S SEAT)
        5. 5. OPERATION OF REAR SEAT
      3. REMOVAL AND INSTALLATION
        1. 7410-01 LOCATION OF SEAT MOUNTING BOLT
        2. 7540-01 SEAT RAIL
        3. 7430-01 SEAT BELT
    4. SUNROOF

      1. OVERVIEW AND OPERATION PROCESS
        1. 1. SUNROOF LAYOUT
        2. 2. COMPONENTS OF SUNROOF
        3. 3. COMPONENTS AND LOCATIONS
        4. 4. SUNROOF OPERATION
      2. REMOVAL AND INSTALLATION
        1. 7340-01 SUNROOF ASSEMBLY
        2. 7340-04 REPLACEMENT OF SUNROOF GLASS
    5. BODY INTERIOR

      1. CONFIGURATION AND FUNCTIONS
        1. 7610-01 COMPONENT OF INTERIOR
      2. REMOVAL AND INSTALLATION
        1. 7630-01 CONSOLE BOX ASSEMBLY
        2. 7610-24 GLOVE BOX
        3. 7631-10 OVERHEAD CONSOLE
        4. 7610-20 ABOVE GLOVE BOX
        5. 7630-01 UNDER I/P CENTER PANEL
        6. 7730-10 REAR CUP HOLDER AND REAR CIGAR LIGHTER
        7. 5510-04 SUNVISOR
        8. 7421-07 TEA TABLE
        9. 7420-60 POWER SEAT SWITCH ASSEMBLY(DRIVER'S SEAT)
        10. 7420-07 BACK TABLE & FOLDING LEVER(DRIVER'S SEAT)
        11. 7770-07 ECM ROOM MIRROR
        12. 8610-11 RAIN SENSING UNIT
        13. 7610-00 HAND GRIP
        14. 0000-00 FIRE EXTINGUISHER & OVM TOOL
        15. 7610-01 INSTRUMENT PANEL ASSEMBLY
    6. BODY EXTERIOR

      1. GENERAL
        1. 1. COMPONENTS AND LOCATION OF EXTERIOR
      2. OVERVIEW AND OPERATION PROCESS
        1. 1. DOOR SYSTEM
        2. 2. TAILGATE
        3. 3. LAYOUT - COWL ASSY / HOOD
        4. 4. LAYOUT - FRONT BUMPER
        5. 5. LAYOUT - REAR BUMPER
        6. 6. KEY CYLINDER
      3. REMOVAL AND INSTALLATION
        1. 7115-01 FRONT DOOR ASSEMBLY
        2. 7515-02 FRONT DOOR TRIM
        3. 7121-08 FRONT DOOR TRIM SEAL
        4. 7120-01 WINDOW REGULATOR ASSEMBLY
        5. 7120-02 WINDOW MOTOR(FRONT/REAR)
        6. 7110-01 DOOR LATCH & CRANK ASSEMBLY
        7. 7110-08 ADJUSTMENT OF FRONT/REAR LOCK STRIKER
        8. 7110-11 OUTSIDE DOOR HANDLE
        9. 8610-22 FRONT DOOR SPEAKER
        10. 7115-08 DOOR CURTESY LAMP
        11. 8510-46 POWER WINDOW SWITCH ASSEMBLY
        12. 7115-03 DOOR TRIM MOLDING
        13. 7115-03 DOOR ARMREST GRIP
        14. 8510-46 DOOR CONTACT SWITCH
        15. 6313-01 REAR DOOR ASSEMBLY
        16. 7220-01 REAR WINDOW REGULATOR/ GLASS RUN
        17. 7210-01 REAR DOOR LATCH & CRANK ASSEMBLY
        18. 7110-11 REAR OUTSIDE DOOR HANDLE
        19. 8510-02 OUTSIDE MIRROR
        20. 6410-01 TAILGATE ASSEMBLY
        21. 0000-00 REMOVAL AD INSTALLATION OF REAR SPOLLER
        22. 0000-00 HMSL(HIGH MOUNTED STOP LAMP)
        23. 6410-00 TAILGATE TRIM
        24. 7810-01 REAR WIPER & WIPER MOTOR
        25. 6410-00 REAR TAILGATE LATCH AND ACTUATOR
        26. 6110-00 HOOD
        27. 6110-00 HOOD LATCH AND CABLE
        28. 6110-01 COWL GRILL
        29. 6110-00 REPLACEMENT OF HOOD INSULATION PAD
        30. 7870-01 FRONT BUMPER ASSEMBLY
        31. 7880-01 REAR BUMPER ASSEMBLY
        32. 7010-01 FRONT DOOR KEY
        33. 7010-01 TAILGATE KEY
        34. 7930-00 ROOF RACK
        35. 2231-01 FUEL FILLER CAP CABLE
    7. BODY REPAIR

      1. GENERAL
        1. 1. BODY DIMENSION
        2. 2. BODY JACK POINT
      2. CONFIGURATION AND FUNCTIONS
        1. 5710-01 ENGINE ROOM AND HOOD
        2. 5610-01 FLOOR PANEL ASSEMBLY
        3. 5210-01 SIDE PANEL £¦ REAR WHEEL HOUSE PANEL
        4. 5510-01 ROOF PANEL/TAILGATE/DOOR PANEL
        5. 5210-06 SIDE GARNISH
        6. 5110-01 WHITE BODY DIMESION
        7. 5610-01 FLOOR PANEL DIMENSION
        8. 4012-01 FRAME MOUNTING POINT
        9. 5110-01 BODY GAP £¦ ALLOWANCE
    8. SPECIAL SERVICE TOOLS

      1. GENERAL
        1. 1. AIR BAG SYSTEM


Electrical Wiring Diagram

  1. GENERAL INFORMATION

    1. GENERAL INFORMATION

      1. 1. HOW TO READ ELECTRICAL WIRING DIAGRAM
  2. CONNECTOR/GROUND

    1. WIRING

      1. 8201-00 WIRING HARNESS, COMPONENTS LOCATION
  3. POWER DISTRIBUTION

    1. FUSE/RELAY

      1. 8410-02 ENGINE ROOM FUSE £¦ RELAY BOX
      2. 8410-05 I.P FUSE £¦ ICM BOX (IP RELAY BOX)
    2. ELECTRICITY DIVIDE

      1. 8210-02 ENG ROOM FUSE BOX
      2. 8410-04 I.P FUSE BOX
  4. CIRCUIT

    1. ENGINE

      1. 1491-01 ECU (ENGINE CONTROL UNIT - D27DT EU IV)
      2. 8210-01 DIAGNOSIS CIRCUIT
    2. CHASSIS

      1. 3670-01 TCU (5-SPEED)
      2. 4891-01 ABS/ESP
      3. 4920-01 EPB
      4. 4480-01 EAS
    3. ELECTRIC

      1. 8810-01 AIR-BAG
      2. 8010-01 CLUSTER
      3. 7630-02 CIGAR LIGHTER, POWER OUTLET
      4. 8710-03 STICS
      5. 8510-03 POWER WINDOW CIRCUIT
      6. 4810-10 STOP £¦ BACK-UP LAMP CIRCUIT
      7. 8510-00 HEAD LAMP LEVELING DEVICE CIRCUIT
      8. 8510-26 TURN SIGNAL £¦ HAZARD LAMP CIRCUIT
      9. 8910-01 AUDIO (MULTI VISION)
      10. 8910-01 AUDIO
      11. 6810-21 PTC HEATER (POSITIVE TEMPERATURE COEFFICIENT)
      12. 6910-01 FFH (FUEL FIRED HEATER)
      13. 6810-30 FATC (FULL AUTO TEMP. CONTROL) CIRCUIT
      14. 6810-30 AIR-CON (MANUAL)